2007 TOYOTA SIENNA Service Repair Manual

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Page 1073 of 3000

TOYOTA SIENNA 2007 Service Repair Manual EM–1262GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
REASSEMBLY
1. INSTALL STRAIGHT PIN
(a) Using a plastic hammer, tap in new straight pins to
the cylinder block.
Standard protrusion
A131842E02
Ite

Page 1074 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–127
EM
2. INSTALL STUD BOLT
(a) Using E8 and E10 "TORX" sockets, install the stud
bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) for bolt A
17 N

Page 1075 of 3000

TOYOTA SIENNA 2007 Service Repair Manual EM–1282GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
(b) Gradually heat the piston to approximately 80C
(176
F).
(c) Coat the piston pin with engine oil.
(d) Align the front marks of the piston and

Page 1076 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–129
EM
(b) Using a piston ring expander, install the
compression ring as shown in the illustration.
(c) Position the piston rings so that the ring ends

Page 1077 of 3000

TOYOTA SIENNA 2007 Service Repair Manual EM–1302GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
(b) Install the upper bearing.
(1) Install the upper crankshaft bearings to the
cylinder block as shown in the illustration.
NOTICE:
• Do not a

Page 1078 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–131
EM
(b) Confirm the projection and numbers of the main
bearing caps and install the bearing caps on the
cylinder block.
HINT:
A number is marked on

Page 1079 of 3000

TOYOTA SIENNA 2007 Service Repair Manual EM–1322GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
(h) Install the 8 crankshaft bearing cap bolts to the
outside positions.
(i) Install the crankshaft bearing cap bolts.
HINT:
The crankshaft beari

Page 1080 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–133
EM
(n) Check the crankshaft thrust clearance (See page
EM-118).
9. INSTALL CONNECTING ROD BEARING
(a) Install the connecting rod bearing to the conn

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