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CAN COMMUNICATION – CAN COMMUNICATION SYSTEMCA–3
CA
PARTS LOCATION
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CA–4CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
SYSTEM DIAGRAM
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CAN COMMUNICATION – CAN COMMUNICATION SYSTEMCA–5
CA
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2GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLYEM–43
EM
104. REMOVE ENGINE COOLANT TEMPERATURE
SENSOR
(a) Using a 19 mm deep socket wrench, remove the
EFI engine coolant temperature sensor and gasket.
INSPECTION
1. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY LH
(a) Using a precision straightedge and feeler gauge,
measure the warpage on the contact surface of the
cylinder head.
Maximum warpage:
0.7 mm (0.028 in.)
HINT:
The maximum allowable warpage of each
installation surface is 0.3 mm (0.012 in.).
If the warpage is greater than the maximum, replace
the manifold.
2. INSPECT EXHAUST MANIFOLD SUB-ASSEMBLY RH
(a) Using a precision straightedge and feeler gauge,
measure the warpage on the contact surface of the
cylinder head.
Maximum warpage:
0.7 mm (0.028 in.)
HINT:
The maximum allowable warpage of each
installation surface is 0.3 mm (0.012 in.).
If the warpage is greater than the maximum, replace
the manifold.
3. INSPECT INTAKE AIR SURGE TANK ASSEMBLY
(a) Using a precision straightedge and feeler gauge,
measure the warpage on the contact surface of the
intake manifold.
Maximum warpage:
2.5 mm (0.098 in.)
If the warpage is greater than the maximum,
replace the surge tank.
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EM–442GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM
4. INSPECT INTAKE MANIFOLD
(a) Cylinder head side:
(1) Using a precision straightedge and feeler
gauge, measure the surface contacting the
cylinder head for warpage.
Maximum warpage:
0.1 mm (0.003 in.)
If the warpage is greater than the
maximum, replace the intake manifold.
(b) Surge tank side:
(1) Using a precision straightedge and feeler
gauge, measure the surface contacting the
surge tank for warpage.
Maximum warpage:
0.1 mm (0.003 in.)
If the warpage is greater than the
maximum, replace the intake manifold.
INSTALLATION
1. INSTALL ENGINE COOLANT TEMPERATURE
SENSOR
(a) Using a 19 mm deep socket wrench, install the
engine coolant temperature sensor and a new
gasket.
Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
2. INSTALL KNOCK CONTROL SENSOR (See page ES-
522)
3. INSTALL ENGINE OIL PRESSURE SWITCH
ASSEMBLY
(a) Clean the threads of the oil pressure switch. Apply
adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using a 24 mm deep socket wrench, install the oil
pressure switch.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
NOTICE:
Do not start the engine within 1 hour after
installation to prevent oil leaks.
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2GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLYEM–45
EM
4. INSTALL NO. 1 VACUUM SWITCHING VALVE
ASSEMBLY
(a) Install the bolt and No. 1 vacuum switching valve.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
5. INSTALL RADIO SETTING CONDENSER
(a) Install the 2 bolts and 2 radio setting condensers.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
6. INSTALL NO. 1 ENGINE FRONT MOUNTING
BRACKET LH
(a) Install the No. 1 engine front mounting bracket LH
with the 6 bolts.
Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
7. INSTALL WATER PUMP PULLEY (See page CO-13)
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EM–462GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM
8. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 2 idler pulley sub-assembly and cover
plate with the bolt.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
9. INSTALL NO. 2 TIMING GEAR COVER
(a) Install the No. 2 timing gear cover with the 2 bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
10. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
(a) Temporarily install the V-ribbed belt tensioner with
the 5 bolts.
HINT:
Each bolt length is as follows:
A: 70 mm (2.76 in.)
B: 33 mm (1.30 in.)
(b) Install the V-ribbed belt tensioner by tightening the
bolt 1 and bolt 2 in the order shown in the
illustration.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
(c) Tighten the other bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
11. INSTALL GENERATOR ASSEMBLY (See page CH-26)
12. INSTALL COOLER COMPRESSOR ASSEMBLY (See
page AC-231)
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2GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLYEM–47
EM
13. INSTALL ENGINE MOUNTING BRACKET RR (for
4WD)
(a) Install the engine mounting bracket RR with the 3
bolts.
Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf)
14. INSTALL DRIVE SHAFT BEARING BRACKET (for
2WD)
(a) Install the drive shaft bearing bracket with the 3
bolts.
Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf)
15. INSTALL ENGINE MOUNTING BRACKET RH
(a) Install the engine mounting bracket RH with the 3
bolts.
Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
16. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
(a) Install a new gasket as shown in the illustration.
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