2007 TOYOTA SIENNA Service Repair Manual

Page 1329 of 3000

TOYOTA SIENNA 2007  Service Repair Manual ST–62GR-FE STARTING  –  STARTER
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(c) Remove the 2 bolts and the starter.
DISASSEMBLY
1. REMOVE REPAIR SERVICE STARTER KIT
(a) Remove the nut and disconnect the lead wire from 
the repair service

Page 1330 of 3000

TOYOTA SIENNA 2007  Service Repair Manual 2GR-FE STARTING  –  STARTERST–7
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3. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the starter 
yoke.  
4. REMOVE DRIVE HOUSING STARTER BEARING 
COVER
(a) Using a screw

Page 1331 of 3000

TOYOTA SIENNA 2007  Service Repair Manual ST–82GR-FE STARTING  –  STARTER
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INSPECTION
1. INSPECT STARTER ASSEMBLY
NOTICE:
These tests must be performed within 3 to 5 seconds 
to avoid burning out the coil.
(a) Perform the pull-in test.

Page 1332 of 3000

TOYOTA SIENNA 2007  Service Repair Manual 2GR-FE STARTING  –  STARTERST–9
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2. INSPECT REPAIR SERVICE STARTER KIT
(a) Check the plunger.
(1) Push in the plunger and check that it returns 
quickly to its original position.
If necessary, r

Page 1333 of 3000

TOYOTA SIENNA 2007  Service Repair Manual ST–102GR-FE STARTING  –  STARTER
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(d) Using a vernier caliper, measure the commutator's 
length.
Standard length:
3.3 to 4.0 mm (0.1299 to 0.1575 in.)
If the length is greater than the maxim

Page 1334 of 3000

TOYOTA SIENNA 2007  Service Repair Manual 2GR-FE STARTING  –  STARTERST–11
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2. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply grease to the plate washer and the armature 
shaft.
(b) Install the starter armature to the starter commutator 
e

Page 1335 of 3000

TOYOTA SIENNA 2007  Service Repair Manual ST–122GR-FE STARTING  –  STARTER
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6. INSTALL STARTER YOKE ASSEMBLY
(a) Align the key of the starter yoke with the keyway of 
repair service starter kit.
(b) Install the starter yoke with the 2 t

Page 1336 of 3000

TOYOTA SIENNA 2007  Service Repair Manual 2GR-FE STARTING  –  STARTERST–13
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INSTALLATION
1. INSTALL STARTER ASSEMBLY
(a) Install the starter with the 2 bolts.
Torque: 37 N*m (380 kgf*cm, 26 ft.*lbf) for bolt
(b) Connect the starter conn