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(b) Install the stud bolts.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
(c) Install the water inlet housing with the 2 bolts and
nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
NOTICE:
Be careful that the O-ring does not get caught
between the parts.
(d) Connect the No. 1 water by-pass hose.
(e) Apply adhesive around the drain cock.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
1324 or equivalent
(f) Install the drain cock assembly to the water inlet
housing.
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)
(g) Install the drain cock plug to the water drain cock
assembly.
Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
(h) Install a new gasket to the thermostat.
(i) Align the thermostat jiggle valve with the upper stud
bolt, and insert the thermostat in the water inlet
housing.
HINT:
The jiggle valve may be set within 10
of either side
of the prescribed positions.
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(j) Install the water inlet with the 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
49. INSTALL NO. 1 FRONT ENGINE MOUNTING
BRACKET LH
(a) Install the No. 1 front engine mounting bracket LH
with the 6 bolts.
Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
NOTICE:
• Install the water inlet and mounting bracket
within 15 minutes after installing the chain
cover.
• Do not start the engine for at least 2 hours
after installation.
(b) When replacing a stud bolt, install it by using an E8
"TORX" socket wrench.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
50. INSTALL OIL PAN BAFFLE PLATE
(a) Install the oil pan baffle plate with the 7 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
HINT:
Temporarily tighten the 7 bolts. Fully tighten 2 bolts
(A) as shown in the illustration before tightening the
other bolts.
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51. INSTALL OIL PAN SUB-ASSEMBLY
(a) When replacing a stud bolt, install it by using an E8
"TORX" socket wrench.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(b) Install 2 new O-rings.
(c) Apply seal packing in a continuous line as shown in
the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or equivalent
Seal diameter:
3.0 to 4.0 mm (0.118 to 0.156 in.)
NOTICE:
• Remove any oil from the contact surface.
• Install the oil pan within 3 minutes after
applying seal packing.
• Do not start the engine for at least 2 hours
after installing.
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(d) Install the oil pan with the 16 bolts and 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) for bolt A
21 N*m (214 kgf*cm, 15 ft.*lbf) for bolts
except A
52. INSTALL OIL STRAINER SUB-ASSEMBLY
(a) Using an E6 "TORX" socket, install the stud bolts as
shown in the illustration.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
(b) Install a new gasket and the oil strainer sub-
assembly with the bolt and 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
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53. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY
(a) Using an E6 "TORX" socket, install the stud bolts as
shown in the illustration.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
(b) Apply seal packing in a continuous line as shown in
the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or equivalent
Seal diameter:
3.0 to 4.0 mm (0.118 to 0.158 in.)
NOTICE:
• Remove any oil from the contact surface.
• Install the oil pan No. 2 within 3 minutes after
applying seal packing.
• Do not start the engine for at least 2 hours
after installing.
(c) Install the oil pan with the 16 bolts and 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
54. INSTALL OIL PAN DRAIN PLUG
(a) Install a new oil pan drain plug gasket and the oil
pan drain plug.
Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
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55. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 1)
(a) Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or equivalent
NOTICE:
• Remove any oil from the contact surface.
• Install the head cover within 3 minutes after
applying seal packing.
• Do not start the engine for at least 2 hours
after installing.
(b) Install 3 new gaskets as shown in the illustration.
(c) Install a new gasket to the head cover.
(d) Install a head cover with the 12 bolts and a new
washer.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) for bolt A
10 N*m (102 kgf*cm, 7 ft.*lbf) for bolts
except A
HINT:
After tightening all bolts, check the tightening torque
of 1 and 11. Retighten the bolt if necessary.
56. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 2)
(a) Apply seal packing as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three
Bond 1207B or equivalent
NOTICE:
• Remove any oil from the contact surface.
• Install the head cover within 3 minutes after
applying seal packing.
• Do not start the engine for at least 2 hours
after installing.
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(b) Install 3 new gaskets as shown in the illustration.
(c) Install a new cylinder head cover gasket to the
cylinder head cover sub-assembly.
(d) Install the cylinder head cover with the 12 bolts and
a new washer.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) for bolt A
10 N*m (102 kgf*cm, 7 ft.*lbf) for bolts
except A
HINT:
After tightening all bolts, check the tightening torque
of 1 and 10. Retighten the bolt if necessary.
57. INSTALL WATER OUTLET
(a) Install 2 new gaskets and a new O-ring.
HINT:
Apply soapy water to the O-ring.
(b) Install the water outlet with the 2 bolts and 4 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) for bolts
10 N*m (103 kgf*cm, 7 ft.*lbf) for nuts
NOTICE:
Be careful that the O-ring does not get caught
between the parts.
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58. INSTALL NO. 1 OIL COOLER BRACKET
(a) Using an E8 "TORX" socket, install the stud bolts as
shown in the illustration.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(b) Install a new gasket to the No. 1 oil cooler bracket.
(c) Install the oil cooler pipe with the bolt and 2 nuts.
Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)
(d) Install a new gasket to the No. 1 oil pan.
(e) Install the No. 1 oil cooler bracket with oil cooler
pipe with the 3 bolts and 3 nuts.
Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)
59. INSTALL OIL COOLER ASSEMBLY
(a) Install a new O-ring.
(b) Install the oil cooler assembly with the union bolt.
Torque: 68 N*m (693 kgf*cm, 50 ft.*lbf)
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