Page 2585 of 3000
BC–42BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
A
REPLACE BRAKE ACTUATOR ASSEMBLY
Page 2586 of 3000
BC–198BRAKE CONTROL – STEERING ANGLE SENSOR
BC
BRAKE
BRAKE CONTROL
STEERING ANGLE SENSOR
COMPONENTS
C119321E14
Page 2587 of 3000

BRAKE CONTROL – STEERING ANGLE SENSORBC–199
BC
REMOVAL
1. PRECAUTION
HINT:
See page RS-1
2. SEPARATE BATTERY NEGATIVE TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE HORN BUTTON ASSEMBLY (See page RS-
424)
5. REMOVE STEERING WHEEL ASSEMBLY (See page
SR-6)
6. REMOVE STEERING COLUMN COVER LWR (See
page RS-434)
7. REMOVE SPIRAL CABLE SUB-ASSEMBLY (See page
RS-434)
8. REMOVE STEERING ANGLE SENSOR
(a) Release the claw fittings and remove the steering
sensor from the spiral cable.
INSTALLATION
1. INSTALL STEERING ANGLE SENSOR
(a) Install the steering sensor onto the spiral cable.
2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page
RS-434)
4. INSTALL STEERING COLUMN COVER LWR (See
page RS-435)
5. CENTER SPIRAL CABLE (See page RS-435)
6. INSTALL STEERING WHEEL ASSEMBLY
7. INSPECT STEERING WHEEL CENTER POINT (See
page SR-11)
8. INSTALL HORN BUTTON ASSEMBLY (See page RS-
424)
9. INSPECT SRS WARNING LIGHT
HINT:
See page RS-1.
F045466
F045466
Page 2588 of 3000

BRAKE – BRAKE PEDALBR–13
BR
REASSEMBLY
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad to the brake pedal sub-
assembly.
2. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to inside
surface of 2 new push rod bushes.
(b) Install the 2 new push rod bushes.
(c) Install the 2 push rod pins with the 2 plate to the
brake pedal.
(d) Using needle-nose pliers, install the 2 new E-rings
to the 2 push rod pins.
NOTICE:
Install the E-ring securely to the grooves of the
push rod pin.
3. INSTALL BRAKE PEDAL BUSH
(a) Apply lithium soap base glycol grease to inside
surface of 4 new brake pedal bushes.
(b) Install the 4 brake pedal bushes to the brake pedal.
4. INSTALL BRAKE PEDAL SHAFT COLLAR
(a) Apply the lithium soap base glycol grease to inside
surface of 2 brake pedal shaft collars.
(b) Install the 2 brake pedal shaft collars to the brake
pedal.
5. INSTALL BRAKE PEDAL
(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal
and brake pedal bracket No. 3 to the brake pedal
support sub-assembly.
6. INSTALL STOP LIGHT SWITCH CUSHION
(a) Install the stop light switch cushion to the brake
pedal sub-assembly.
7. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Install the stop light switch mounting adjuster to the
brake pedal support sub-assembly.
(b) Install the stop light switch assembly until the body
hits the cushion.
(c) Make a quarter turn clockwise to install the stop light
switch assembly.
NOTICE:
The turning torque for installing the stop light
switch assembly.
Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less
HINT:
Due to the inverse screw structure, if the stop light
switch assembly is turned clockwise, the stop light
switch assembly moves in the direction to be pulled
out.
Page 2589 of 3000

BR–14BRAKE – BRAKE PEDAL
BR
INSTALLATION
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support sub-assembly with
the 4 nuts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
(b) Install the clip and clevis pin to the brake pedal
lever.
(c) Using needle-nose pliers, install the tension spring.
(d) Install the 2 bolts to the brake pedal bracket No. 3.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
(e) Install the stop light switch harness clamp to the
brake pedal support sub-assembly.
(f) Connect the stop light switch connector.
2. FULLY TIGHTEN BRAKE PEDAL SHAFT
(a) Fully tighten the 2 brake pedal shafts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT
SUB-ASSEMBLY NO. 1
(a) Install the instrument panel safety pad insert sub-
assembly No. 1 with the 4 bolts.
4. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER LH
(a) Install the instrument panel finish panel sub-
assembly lower LH with the 2 bolts.
5. INSTALL COWL SIDE TRIM BOARD LH
6. INSTALL FRONT DOOR SCUFF PLATE LH
7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)
8. CHECK PEDAL FREE PLAY (See page BR-10)
9. CHECK PEDAL RESERVE DISTANCE (See page BR-
10)
G024262
G024263
F045360E01
Page 2590 of 3000
BR–16BRAKE – BRAKE MASTER CYLINDER
BR
DISASSEMBLY
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK
CYLINDER SUB-ASSEMBLY
(a) Using soft jaws on the vise, hold the brake master
cylinder in a vise through aluminum plates.
(b) Using a screwdriver, remove the O-ring.
(c) Using SST, remove the brake tube from the brake
master cylinder.
SST 09023-00101
(d) Remove the 2 nuts, 2 bolts and brake master less
reservoir tank cylinder sub-assembly.
NOTICE:
• Pay due attention so as not to drop the No. 3
piston from the diameter converting unit. (if
the No. 3 piston drops, it cannot be reused.)
• Pay due attention so as not to drop the No. 1
piston from the plunger master cylinder. (if
the No. 1 piston drops, it cannot be reused.)
(e) Using a screwdriver, remove the 2 O-rings.
(f) Using a pin punch (
5 mm) and hammer, remove
the pin.
(g) Remove the brake master cylinder union and 2
brake master cylinder union grommets.
G024299
G024298
G024283
G024282
Page 2591 of 3000

BRAKE – BRAKE MASTER CYLINDERBR–17
BR
REASSEMBLY
1. INSTALL BRAKE MASTER LESS RESERVOIR TANK
CYLINDER SUB-ASSEMBLY
(a) Apply lithium soap base glycol grease to the 2 brake
master cylinder union grommets and install them to
the brake master less reservoir tank cylinder sub-
assembly.
(b) Using a pin punch (
5 mm) and hammer, install the
master cylinder union with the pin.
(c) Install the 2 new O-rings.
(d) Install the brake master less reservoir tank cylinder
sub-assembly with the 2 nuts and, 2 bolts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
NOTICE:
When the diameter converting unit and master
cylinder are connected, install the No. 3 piston
with no looseness.
(e) Using SST, install the brake tube to the brake
master cylinder.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
(f) Install the new O-ring.
INSTALLATION
1. INSTALL BRAKE MASTER CYLINDER
(a) Install the brake master cylinder with the 2 nuts.
Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
(b) Slide the clip and connect the brake master cylinder
reservoir hose.
(c) Using SST, connect the 2 brake tube to the brake
master cylinder.
SST 09023-00101
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
2. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
3. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
3)
4. BLEED BRAKE MASTER CYLINDER (See page BR-3)
5. BLEED BRAKE LINE (See page BR-4)
G024298
G024299
G024300
G024301
Page 2592 of 3000
BR–18BRAKE – BRAKE MASTER CYLINDER
BR
6. BLEED BRAKE ACTUATOR (w/ VSC) (See page BR-
4)
7. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See
page BR-7)
8. CHECK BRAKE FLUID LEAKAGE
9. INSTALL COWL TOP PANEL SUB-ASSEMBLY
OUTER FRONT
10. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)
11. CHECK BRAKE ACTUATOR WITH INTELLIGENT
TESTER
Type of Brake Actuator See Procedure
With VSCBC-178
Without VSCBC-183