Page 2729 of 3000

PS–18POWER STEERING – VANE PUMP
PS
(c) Install the vane pump rear housing to the vane
pump front housing with the 4 bolts.
Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)
8. INSPECT TOTAL PRELOAD (See page PS-14)
9. INSTALL FLOW CONTROL VALVE ASSEMBLY
(a) Coat the flow control valve assembly with power
steering fluid.
(b) Install the flow control valve compression spring and
the flow control valve assembly to the vane pump
front housing.
(c) Coat a new O-ring with power steering fluid and
install it onto the pressure port union.
(d) Install the pressure port union to the vane pump
front housing.
Torque: 69 N*m (704 kgf*cm, 51 ft.*lbf)
10. INSTALL POWER STEERING FLUID PRESSURE
SWITCH
(a) Coat the O-ring attached to the new power steering
fluid pressure switch with power steering fluid.
(b) Install the power steering fluid pressure switch to
the vane pump front housing.
Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)
NOTICE:
Do not use a power steering fluid pressure
switch that has been subjected to an impact; for
example, a power steering fluid pressure switch
that has been dropped.
11. INSTALL POWER STEERING SUCTION PORT UNION
(a) Coat a new O-ring with power steering fluid and
install it to the power steering suction port union.
(b) Install the power steering suction port union to the
vane pump front housing with the bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
C107024
C158998
C133180
C133179
Page 2730 of 3000
POWER STEERING – VANE PUMPPS–19
PS
INSTALLATION
1. INSTALL VANE PUMP ASSEMBLY
(a) Temporarily install the bolt to the vane pump
assembly.
(b) Install the vane pump assembly.
(c) Temporarily install the bolt (B).
(d) Using SST, tighten the 2 bolts.
SST 09249-63010
Torque: Without SST
43 N*m (439 kgf*cm, 32 ft.*lbf)
With SST
29 N*m (294 kgf*cm, 21 ft.*lbf)
NOTICE:
• Use a torque wrench with a fulcrum length of
300 mm (11.81 in.).
• This torque value is accurate when SST is
parallel to the torque wrench.
2. CONNECT POWER STEERING FLUID PRESSURE
SWITCH CONNECTOR
(a) Connect the connector to the power steering fluid
pressure switch.
3. CONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Install a new gasket to the pressure feed tube
assembly.
C135238
C159000E01
C161547
Page 2731 of 3000

PS–20POWER STEERING – VANE PUMP
PS
(b) Temporarily connect the pressure feed tube
assembly to the vane pump assembly with the union
bolt.
(c) Fully tighten the union bolt.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
NOTICE:
Make sure that the stopper of the pressure feed
tube assembly contacts the vane pump
assembly securely as shown in the illustration.
4. CONNECT NO. 1 FLUID RESERVOIR TO PUMP HOSE
(a) Connect the No. 1 fluid reservoir to pump hose to
the vane pump assembly with the clip.
NOTICE:
• Connect the No. 1 fluid reservoir to pump
hose with the paint mark facing toward the
rear of the vehicle.
• Push the No. 1 fluid reservoir to pump hose
as far as it goes as shown in the illustration.
• Install the clip at the position specified in the
illustration.
5. INSTALL FAN AND GENERATOR V BELT (See page
EM-7)
6. ADD POWER STEERING FLUID
7. BLEED POWER STEERING SYSTEM (See page PS-6)
8. CHECK POWER STEERING FLUID LEVEL (See page
PS-2)
9. INSPECT FOR POWER STEERING FLUID LEAK
10. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
11. INSTALL FRONT WHEEL RH
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
C161548
C133183E02
Page 2732 of 3000
POWER STEERING – RACK AND PINION POWER STEERING GEARPS–21
PS
STEERING
POWER STEERING
RACK AND PINION POWER STEERING GEAR
COMPONENTS
C119335E01
Page 2733 of 3000
PS–22POWER STEERING – RACK AND PINION POWER STEERING GEAR
PS
C119336E01
Page 2734 of 3000
POWER STEERING – RACK AND PINION POWER STEERING GEARPS–23
PS
C119337E01
Page 2735 of 3000
PS–24POWER STEERING – RACK AND PINION POWER STEERING GEAR
PS
REMOVAL
NOTICE:
When installing, coat the parts indicated by the arrows
with power steering fluid or molybdenum disulfide
lithium base grease (See page PS-21).
1. INSPECT CENTER FRONT WHEEL
2. REMOVE FRONT WHEEL
3. SEPARATE TIE ROD ASSEMBLY LH
SST 09628-62011
4. SEPARATE TIE ROD ASSEMBLY RH
SST 09628-62011
HINT:
Perform the same procedure on the other side.
5. SEPARATE STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Fix the steering wheel with the seat belt.
(b) Release the 3 springs and separate the dust cover.
(c) Place matchmarks on the intermediate shaft
assembly and power steering gear assembly.
(d) Remove the bolt and separate the intermediate
shaft assembly.
6. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
7. SEPARATE FRONT STABILIZER LINK ASSEMBLY
RH
HINT:
Perform the same procedure on the other side.
D030613
D030704E03
D029986E03
Page 2736 of 3000
POWER STEERING – RACK AND PINION POWER STEERING GEARPS–25
PS
8. REMOVE FRONT STABILIZER BRACKET NO.1 LH
(a) Remove the 2 bolts and remove the stabilizer
bracket No. 1.
9. REMOVE FRONT STABILIZER BRACKET NO.1 RH
HINT:
Perform the same procedure on the other side.
10. DISCONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Remove the clip and disconnect the return tube
assembly from the power steering gear assembly.
(b) Using SST, disconnect the pressure feed tube
assembly from the power steering gear assembly.
SST 09023-12701
(c) Remove the bolt and separate the tube clamp.
D030615E05
D029970
D029971E01
D029974