Page 217 of 3000
SS–46SERVICE SPECIFICATIONS – DIFFERENTIAL
SS
TORQUE SPECIFICATIONS
Part tightened N*m kgf*cm ft*lbf
Drain plug 49 500 36
Filler plug 49 500 36
Breather plug 21 210 15
Companion flange x Drive pinion 108 1,100 80
Companion flange x Propeller shaft 74 750 55
Differential case x Ring gear 97 985 71
Differential carrier x Side bearing cap 79 800 58
Differential carrier x Differential carrier cover 47 475 34
Rear differential support No.1 x Differential carrier assembly 8586763
Rear differential support No.1 x Rear suspension member sub-assembly 95 969 70
Differential carrier assembly x Rear suspension member sub-assembly 106 1,081 78
Page 218 of 3000

SS–24SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLE
SS
U151E AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (Wheel locked)
Engine
idling
D position
370 to 410 kPa (3.8 to 4.2 kgf*cm
2, 54 to 60 psi)
R position
670 to 740 kPa (6.8 to 7.5 kgf*cm
2, 97 to 106 psi)
AT s t a l l
(Throttle
valve fully
opened)
D position
931 to 1,031 kPa (9.5 to 10.5 kgf*cm
2, 135 to 150 psi)
R position
1,768 to 1,968 kPa (18.0 to 20 kgf*cm
2, 256 to 285 psi)
Engine stall revolution D and R
positions2,300 +- 150 rpm
Time lag N
D
positionLess than 1.2 seconds
N
R
positionLess than 1.5 seconds
Engine idle speed (A/C OFF) N position 650 +- 50 rpm
Drive plate runout Max. 0.20 mm (0.0079 in.)
Torque converter runout Max. 0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side 0 +- 0.5 mm (0 +- 0.020 in.)
RH side 0 +- 0.5 mm (0 +- 0.020 in.)
TIRE: 215/65R16
Shift schedule
Throttle valve fully open
(Normal)
1
2 47 to 54 km/h (29 to 34 mph)
2
3 94 to 100 km/h (58 to 62 mph)
3
4 152 to 163 km/h (94 to 101 mph)
4
5 227 to 238 km/h (141 to 148 mph)
5
4 218 to 229 km/h (135 to 142 mph)
4
3 146 to 157 km/h (91 to 98 mph)
3
2 89 to 95 km/h (55 to 59 mph)
2
1 37 to 43 km/h (23 to 27 mph)
Throttle valve fully closed
(Normal)4
5 66 to 72 km/h (41 to 45 mph)
5
4 38 to 44 km/h (24 to 27 mph)
Throttle valve fully open
(Cold)
1
2 29 to 36 km/h (18 to 22 mph)
2
3 47 to 53 km/h (29 to 33 mph)
3
4 77 to 83 km/h (48 to 52 mph)
4
3 72 to 78 km/h (45 to 48 mph)
3
2 42 to 48 km/h (26 to 30 mph)
2
1 23 to 29 km/h (14 to 18 mph)
Throttle valve fully open
(Failure)
1
3 29 to 36 km/h (18 to 22 mph)
3
4 77 to 83 km/h (48 to 52 mph)
4
3 72 to 78 km/h (45 to 48 mph)
3
1 23 to 29 km/h (14 to 18 mph)
Page 219 of 3000

SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLESS–25
SS
Manual down shift speed
3 152 to 163 km/h (94 to 101 mph)
2 94 to 100 km/h (58 to 62 mph)
1 40 to 46 km/h (25 to 29 mph)
Lock-up schedule (Throttle valve opening 5%)
5th gear Lock-up ON 63 to 70 km/h (39 to 43 mph)
Lock-up
OFF61 to 68 km/h (38 to 42 mph)
4th gear Lock-up ON 101 to 107 km/h (63 to 66 mph)
Lock-up
OFF98 to 104 km/h (61 to 65 mph)
3th gear Lock-up ON 63 to 70 km/h (39 to 43 mph)
Lock-up
OFF61 to 67 km/h (38 to 42 mph)
TIRE: 225/60R17
Shift schedule
Throttle valve fully open
(Normal)
1
2 48 to 55 km/h (30 to 34 mph)
2
3 96 to 103 km/h (60 to 64 mph)
3
4 156 to 168 km/h (97 to 104 mph)
4
5 233 to 245 km/h (145 to 152 mph)
5
4 224 to 236 km/h (139 to 147 mph)
4
3 150 to 161 km/h (93 to 100 mph)
3
2 91 to 97 km/h (67 to 62 mph)
2
1 38 to 44 km/h (24 to 27 mph)
Throttle valve fully closed
(Normal)5
4 68 to 74 km/h (42 to 46 mph)
4
3 39 to 45 km/h (24 to 28 mph)
Throttle valve fully open
(Cold)
1
2 30 to 37 km/h (19 to 23 mph)
2
3 48 to 55 km/h (30 to 34 mph)
3
4 79 to 85 km/h (49 to 53 mph)
4
3 74 to 80 km/h (46 to 50 mph)
3
2 43 to 49 km/h (27 to 30 mph)
2
1 24 to 29 km/h (15 to 18 mph)
Throttle valve fully open
(Failure)
1
3 30 to 37 km/h (19 to 23 mph)
3
4 79 to 85 km/h (49 to 53 mph)
4
3 74 to 80 km/h (46 to 50 mph)
3
1 24 to 29 km/h (15 to 18 mph)
Manual down shift speed
3 156 to 168 km/h (97 to 104 mph)
2 96 to 103 km/h (60 to 64 mph)
1 41 to 47 km/h (25 to 29 mph)
Lock-up schedule (Throttle valve opening 5%)
5th gear Lock-up ON 68 to 75 km/h (42 to 47 mph)
Lock-up
OFF66 to 73 km/h (41 to 45 mph)
4th gear Lock-up ON 108 to 114 km/h (67 to 71 mph)
Lock-up
OFF104 to 111 km/h (65 to 69 mph)
Page 220 of 3000

SS–26SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLE
SS
3th gear Lock-up ON 68 to 75 km/h (42 to 47 mph)
Lock-up
OFF65 to 72 km/h (43 to 45 mph)
Oil pump
Body clearance STD 0.10 to 0.17 mm (0.0039 to 0.0067 in.)
Max. 0.17 mm (0.0067 in.)
Tip clearance STD 0.07 to 0.15 mm (0.0028 to 0.0059 in.)
Max. 0.15 mm (0.0059 in.)
Side clearance STD 0.02 to 0.05 mm (0.0008 to 0.0020 in.)
Max. 0.05 mm (0.0020 in.)
Drive gear thickness Mark
A 11.690 to 11.699 mm (0.4602 to 0.4606 in.)
B 11.700 to 11.709 mm (0.4606 to 0.4610 in.)
C 11.710 to 11.720 mm (0.4610 to 0.4614 in.)
D 11.721 to 11.730 mm (0.4615 to 0.4618 in.)
E 11.731 to 11.740 mm (0.4619 to 0.4622 in.)
Driven gear thickness Mark
A 11.690 to 11.699 mm (0.4602 to 0.4606 in.)
B 11.700 to 11.709 mm (0.4606 to 0.4610 in.)
C 11.710 to 11.720 mm (0.4610 to 0.4614 in.)
D 11.721 to 11.730 mm (0.4615 to 0.4618 in.)
E 11.731 to 11.740 mm (0.4619 to 0.4622 in.)
Pump body bushing inside diameter STD 38.113 to 38.138 mm (1.50050 to 1.50149 in.)
Max. 38.188 mm (1.50346 in.)
Stator shaft bushing inside diameter STD 21.500 to 21.526 mm (0.84646 to 0.84748 in.)
Max. 21.57 mm (0.8492 in.)
Multiple disc clutch
Inside diameter STD 23.025 to 23.045 mm (0.9065 to 0.9073 in.)
Max. 23.09 mm (0.9091 in.)
Forward clutch
Pack clearance1.00 to 1.25 mm (0.0394 to 0.4921 in.)
Return spring free length26.74 mm (1.0528 in.)
Flange thickness Mark
1 3.00 mm (0.1181 in.)
2 3.15 mm (0.1240 in.)
3 3.30 mm (0.1299 in.)
4 3.45 mm (0.1358 in.)
5 3.60 mm (0.1417 in.)
Reverse clutch
Pack clearance:0.60 to 0.82 mm (0.02362 to 0.03228 in.)
Flange thickness Mark
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
6 3.5 mm (0.138 in.)
7 3.6 mm (0.142 in.)
Page 221 of 3000

SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLESS–27
SS
Direct clutch & O/D clutch
Pack clearance0.61 to 0.83 mm (0.02401 to 0.03268 in.)
Return spring free length25.91 mm (1.0201 in.)
Flange thickness Mark
0 2.5 mm (0.098 in.)
1 2.6 mm (0.102 in.)
2 2.7 mm (0.106 in.)
3 2.8 mm (0.110 in.)
4 2.9 mm (0.114 in.)
5 3.0 mm (0.118 in.)
6 3.1 mm (0.122 in.)
2nd brake
Pack clearance0.62 to 0.91 mm (0.0244 to 0.0358 in.)
Return spring free length16.61 mm (0.6539 in.)
Flange thickness Mark
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
6 3.5 mm (0.138 in.)
7 3.6 mm (0.142 in.)
U/D clutch
Pack clearance1.51 to 1.71 mm (0.0594 to 0.0673 in.)
U/D clutch drum bushing inside diameter STD 37.06 to 37.08 mm (1.4591 to 1.4598 in.)
Max. 37.13 mm (1.4618 in.)
Return spring free length17.14 mm (0.6752 in.)
Flange thickness Mark
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
U/D brake
Pack clearance1.81 to 2.20 mm (0.0713 to 0.0866 in.)
Return spring free length14.04 mm (0.5528 in.)
Flange thickness Mark
1 3.0 mm (0.118 in.)
2 3.2 mm (0.126 in.)
3 3.4 mm (0.134 in.)
1st & reverse brake
Pack clearance1.16 to 1.35 mm (0.0457 to 0.0531in.)
Return spring free length15.53 mm (0.6114 in.)
Page 222 of 3000

SS–28SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLE
SS
Flange thickness Mark
1 1.8 mm (0.071 in.)
2 1.9 mm (0.075 in.)
3 2.0 mm (0.079 in.)
4 2.1 mm (0.083 in.)
5 2.2 mm (0.087 in.)
6 2.3 mm (0.091 in.)
7 2.4 mm (0.094 in.)
8 2.5 mm (0.098 in.)
U/D planetary gear
Preload (at 60 rpm) 0.50 to 1.42 N*m (5.1 to 14.5 kgf*cm, 0.06 to 0.17 in.*lbf)
Front planetary gear
Turning torque (at 60 rpm) New
Bearing0.51 to 1.02 N*m (5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf)
Used
Bearing0.26 to 0.51 N*m (2.7 to 5.2 kgf*cm, 2.3 to 4.5 in.*lbf)
Input shaft
End play0.262 to 1.249 mm (0.0103 to 0.0492 in.)
Transaxle rear cover
Bearing press fit depth 20.55 to 21.25 mm (0.8091 to 0.8366 in.)
Transmission valve body
Valve body installation bolt length A 41 mm (1.614 in.)
B 57 mm (2.244 in.)
C 25 mm (0.984 in.)
Accumulator
Spring Free length/Outer diameter Color
B
3Inner 62.00 (2.4409) / 15.50 (0.610) Purple
Outer 74.23 (2.9224) / 16.50 (0.649) Purple
C
260.96 (2.3999) / 14.10 (0.555) Yellow
C
372.20 (2.8425) / 19.0 (0.748) Colorless
Front differential (U151E)
Backlash0.05 to 0.20 mm (0.0020 to 0.0079 in.)
Thrust washer thickness Mark
- 1.625 mm (0.0640 in.)
- 1.725 mm (0.0679 in.)
- 1.825 mm (0.0719 in.)
Preload (at 60 rpm) New
bearing0.20 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf)
Used
bearing0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf) 1st & reverse brake
Page 223 of 3000
SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSAXLESS–29
SS
Flange thickness Mark
0 2.00 mm (0.0787 in.)
1 2.05 mm (0.0807 in.)
2 2.10 mm (0.0827 in.)
3 2.15 mm (0.0846 in.)
4 2.20 mm (0.0866 in.)
5 2.25 mm (0.0886 in.)
6 2.30 mm (0.0906 in.)
7 2.35 mm (0.0925 in.)
8 2.40 mm (0.0945 in.)
9 2.45 mm (0.0965 in.)
A 2.50 mm (0.0984 in.)
B 2.55 mm (0.1004 in.)
C 2.60 mm (0.1024 in.)
D 2.65 mm (0.1043 in.)
E 2.70 mm (0.1063 in.)
F 2.75 mm (0.1083 in.)
G 2.80 mm (0.1102 in.)
H 2.85 mm (0.1122 in.) Front differential (U151E)
Page 224 of 3000

SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSAXLESS–31
SS
U151F AUTOMATIC TRANSAXLE
SERVICE DATA
Line pressure (Wheel locked)
Engine
idling
D position
370 to 410 kPa (3.8 to 4.2 kgf*cm
2, 54 to 60 psi)
R position
670 to 740 kPa (6.8 to 7.5 kgf*cm
2, 97 to 106 psi)
AT s t a l l
(Throttle
valve fully
opened)
D position
931 to 1,031 kPa (9.5 to 10.5 kgf*cm
2, 135 to 150 psi)
R position
1,768 to 1,968 kPa (18.0 to 20 kgf*cm
2, 256 to 285 psi)
Engine stall revolution D and R
positions2,550 +- 150 rpm
Time lag N
D
positionLess than 1.2 seconds
N
R
positionLess than 1.5 seconds
Engine idle speed (A/C OFF) N position 650 +- 50 rpm
Drive plate runout Max. 0.20 mm (0.0079 in.)
Torque converter runout Max. 0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side 0 +- 0.5 mm (0 +- 0.020 in.)
RH side 6.0 +- 0.236 mm (0 +- 0.020 in.)
Shift schedule
Throttle valve fully open
(Normal)
1
2 45 to 52 km/h (28 to 32 mph)
2
3 90 to 97 km/h (56 to 60 mph)
3
4 146 to 157 km/h (91 to 98 mph)
4
5 218 to 229 km/h (135 to 142 mph)
5
4 209 to 221 km/h (130 to 137 mph)
4
3 141 to 151 km/h (88 to 94 mph)
3
2 85 to 91 km/h (52 to 57 mph)
2
1 36 to 41 km/h (22 to 25 mph)
Throttle valve fully closed
(Normal)4
5 63 to 69 km/h (39 to 43 mph)
5
4 37 to 42 km/h (23 to 26 mph)
Throttle valve fully open
(Cold)
1
2 28 to 34 km/h (17 to 21 mph)
2
3 45 to 51 km/h (28 to 32 mph)
4
3 74 to 80 km/h (46 to 50 mph)
4
3 69 to 75 km/h (43 to 47 mph)
3
2 41 to 46 km/h (25 to 29 mph)
2
1 22 to 28 km/h (14 to 17 mph)
Throttle valve fully open
(Failure)
1
3 28 to 34 km/h (17 to 21 mph)
3
4 74 to 80 km/h (46 to 50 mph)
4
3 69 to 75 km/h (43 to 47 mph)
3
1 22 to 28 km/h (14 to 17 mph)