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(b) Install the underdrive clutch assembly to the
transaxle case.
NOTICE:
Do not damage the oil seal when installing the
underdrive clutch drum sub-assembly.
41. INSTALL PARKING LOCK PAWL
(a) Install the pawl pin and spring to the parking lock
pawl.
(b) Temporarily install the parking lock pawl, shaft and
spring to the transaxle case, as shown in the
illustration.
42. INSTALL UNDERDRIVE PLANETARY GEAR
ASSEMBLY
(a) Install the underdrive planetary gear assembly to
the transaxle case.
NOTICE:
Fully engage all the discs of underdrive clutch
and hub splines of the underdrive planetary gear
assembly and install them securely.
(b) Install the parking lock pawl shaft.
D009691E01
D026386
D003579E03
D009693
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(c) Install the pawl shaft clamp with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
(d) Using a straightedge and vernier calipers as shown
in the illustration, measure the gap between the top
of the differential drive pinion in the underdrive
planetary gear and the contact surface of the
transaxle case and housing (Dimension E).
NOTICE:
Record dimension E for the following process.
(e) As shown in the illustration, measure the 2 places of
the transaxle housing, and calculate dimension F
using the formula below.
NOTICE:
Recoad dimension F for the following process.
HINT:
Dimension F = Dimension (1) - Dimension (2)
43. INSTALL MULTIPLE DISC CLUTCH HUB
(a) Install the thrust bearing race No.1 to the transaxle
case while checking its direction.
Bearing race diameter: mm (in.)
(b) Coat the thrust needle roller bearing and race with
yellow petrolatum, install them onto the multiple disc
clutch hub.
Thrust bearing and race diameter: mm (in.)
(c) Coat the needle roller bearing with ATF.
D003576E02
D003875E01
D025511E01
D008087E02
Inside Outside
Bearing race 39.5 (1.555) 45.8 (1.803)
D026710E02
Inside Outside
Thrust Bearing 36.4 (1.433) 52.2 (2.055)
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(d) Install the needle roller bearing to the multiple clutch
hub.
Bearing diameter: mm (in.)
(e) Install the multiple clutch hub to the transaxle case.
44. INSTALL FORWARD CLUTCH ASSEMBLY
(a) Coat the thrust needle roller bearing with ATF.
(b) Install the thrust needle roller bearing to the forward
clutch.
Thrust bearing diameter: mm (in.)
NOTICE:
Install the thrust bearing properly so that the no-
colored race or blue ink jet race will be visible.
(c) Install the forward clutch to the forward clutch
assembly.
NOTICE:
• Align the splines of all discs in the forward
clutch with those of multiple clutch hub to
install them securely.
• Be careful not to damage the bushing inside
of the forward clutch hub during installation.
45. INSTALL OVERDRIVE BRAKE GASKET
(a) Install 2 new overdrive brake gaskets.
46. INSTALL DIFFERENTIAL GEAR ASSEMBLY
(a) Install the differential gear assembly to the transaxle
case.
D026711E02
Inside Outside
Bearing 23.6 (0.929) 44 (1.732)
D003820E01
Inside Outside
Thrust Bearing 33.58 (1.3220) 51.9 (2.043)
D003574E02
D003573
D026450E04
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47. INSTALL THRUST BEARING UNDERDRIVE RACE
NO.2
(a) Install the thrust bearing underdrive race No.2 to the
underdrive planetary gear assembly.
48. INSTALL THRUST NEEDLE ROLLER BEARING
(a) Coat the thrust needle roller bearing with ATF.
(b) Calculate the end play value using the following
formula and values of Dimension E and F that are
measured when installing the cylindrical roller
bearing and underdrive planetary gear. Select an
appropriate underdrive planetary gear thrust
bearing race No.2 which satisfies the specified end
play value, and install the selected bearing race.
End play:
0.498 to 0.993 mm (0.01961 to 0.03909 in.)
HINT:
End play = Dimension F - Dimension E - thrust
bearing thickness 2.5 mm (0.0984 in.) - underdrive
thrust bearing race No.2 thickness.
Race thickness: mm (in.)
Bearing and bearing race diameter: mm (in.)
49. INSTALL OIL PUMP ASSEMBLY
(a) Install the oil pump to the transaxle case with the 7
bolts.
Torque: 22 N*m (226 kgf*cm, 16 ft.*lbf)
D025506E03
D025505E02
F - E Thickness
Less than 7.72 (0.3039) 3.5 (0.138)
7.72 (0.3039) 3.8 (0.150)
Inside Outside
Bearing 57.2 (2.252) 84.96 (3.345)
Bearing race 56.4 (2.22) 83 (3.268)
D003569E03
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(b) Coat the O-ring of oil pump with ATF.
NOTICE:
Confirm that the input shaft rotates smoothly
with the manual operation after installing the oil
pump.
50. INSTALL TRANSAXLE HOUSING
(a) Remove any packing material and be careful not to
spill oil on the contact surface of the transaxle case
or transaxle housing.
(b) Apply FIPG to the transaxle case.
FIPG:
Part No. 08826-00090, THREE BOND 1281 or
equivalent
(c) Install the transaxle housing and 16 bolts to the
transaxle case.
To r q u e : B o l t A
22 N*m (225 kgf*cm, 16 ft.*lbf)
Bolt B
29 N*m (300 kgf*cm, 22 ft.*lbf)
Bolt C
29 N*m (295 kgf*cm, 21 ft.*lbf)
Bolt D
22 N*m (226 kgf*cm, 16 ft.*lbf)
HINT:
Apply seal packing or equivalent to bolts A and D.
Seal packing:
THREE BOND 2403 or equivalent
Bolt length
Bolt A:
50 mm (1.969 in.)
Bolt B:
50 mm (1.969 in.)
Bolt C:
42 mm (1.654 in.)
Bolt D:
72 mm (2.835 in.)
NOTICE:
Tighten the bolts within 10 minutes of sealant
application.
D003629E02
D003630E02
D003568E01
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51. INSPECT INPUT SHAFT END PLAY
(a) Using a dial indicator, measure the input shaft end
play.
End play:
0.262 to 1.249 mm (0.0100 to 0.0494 in.)
52. FIX AUTOMATIC TRANSAXLE ASSEMBLY
(a) Fix the transaxle assembly.
53. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
(a) Coat a new oil seal with MP grease.
(b) Install the oil seal to the transaxle case.
SST 09950-60010 (09951-00230), 09950-70010
(09951-07100)
Oil seal installation depth:
0 +- 0.5 mm (0 +- 0.197 in. )
54. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
(a) Install the parking lock rod to the manual valve lever.
55. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
(a) Install a new spacer and manual valve lever shaft to
the transaxle case.
NOTICE:
Do not damage the oil seal when installing the
shaft to the transaxle case.
D008091E01
D003631
D026468E01
D026382E01
D003565E01
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(b) Using a pin punch and hammer, drive in a new pin.
(c) Turn the spacer and the lever shaft to align the small
hole for locating the staking position in the spacer
with the staking position mark on the lever shaft.
(d) Using a pin punch, stake the spacer through the
small hole.
(e) Check that the spacer does not turn.
56. INSTALL MANUAL VALVE LEVER SHAFT RETAINER
SPRING
(a) Using needle-nose pliers, install the retainer spring.
NOTICE:
Hang the spring on the shaft firmly.
57. INSTALL PARKING LOCK PAWL BRACKET
(a) Install the parking lock pawl bracket with the 2 bolts.
Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf)
Bolt length:
25 mm (0.984 in.)
NOTICE:
Make sure that the parking rod is placed
between the parking pawl and the guide of the
parking bracket when the parking bracket is
installed.
58. INSTALL MANUAL DETENT SPRING SUB-
ASSEMBLY
(a) Install the manual detent spring and cover with the 2
bolts.
NOTICE:
Make sure to install the manual detent spring
and cover in this order.
HINT:
Tighten bolt A first, and then bolt B.
To r q u e : B o l t A
20 N*m (205 kgf*cm, 15 ft.*lbf)
D003564
D026765
D003559
D003561E01
D003560E01
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Bolt B
12 N*m (120 kgf*cm, 9 ft.*lbf)
Bolt length:
Bolt A:
27 mm (1.063 in.)
Bolt B:
16 mm (0.630 in.)
59. INSTALL B-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, install it to the B-3
accumulator piston.
NOTICE:
Make sure that the O-ring is not twisted and that
it does not protrude abnormally from the
accumulator piston. Apply sufficient ATF before
installing the O-ring. The O-ring must be
installed in the correct position.
(b) Coat the piston with ATF, install it to the transaxle
case.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
Accumulator spring:
60. INSTALL REVERSE CLUTCH ACCUMULATOR
PISTON
(a) Coat 2 new O-rings with ATF, install them to the
reverse accumulator piston.
NOTICE:
Make sure that the O-ring is not twisted and that
it does not protrude abnormally from the
accumulator piston. Apply sufficient ATF before
installing the O-ring. The O-ring must be
installed in the correct position.
(b) Coat the piston with ATF, install it to the transaxle
case.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
Accumulator spring:
D003904E01
D025512E01
Free length
Outer diameter mm (in.)Color
Inner 62.00 (2.4409) /
15.50 (0.610)Purple
Outer 74.23 (2.9224) /
21.70 (0.854)Purple
D026402E05
C092978E02
Free length
Outer diameter mm (in.)Color
60.96 (2.3999) /
14.10 (0.555)Ye l l o w