Page 2553 of 3000

BC–24BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
OK
(a) Clear the DTCs (See page BC-10).
(b) Drive the vehicle at a speed of approximately 32 km/h
(20 mph) or more for 60 seconds or more.
(c) Check that the same DTCs are recorded (See page BC-
10).
HINT:
Reinstall the sensors, connectors, etc. and restore the
vehicle to its prior condition before rechecking for DTCs.
Result
B
C
A
(a) Turn the ignition switch off.
(b) Remove the front drive shaft (See page DS-5).
(c) Check the rotor.
OK:
No scratches, oil, or foreign matter on the rotors.
NOTICE:
Check the speed sensor signal after cleaning or
replacement (See page BC-3).
NG
OK
8RECONFIRM DTC
Condition Proceed to
DTCs (C0200/31, C0205/32, C1235/35 and C1236/36) are output A
DTCs (C0200/31, C0205/32, C1235/35 and C1236/36) are not
output (When troubleshooting in accordance with the DTC
CHART)B
DTCs (C0200/31, C0205/32, C1235/35 and C1236/36) are not
output (When troubleshooting in accordance with the PROBLEM
SYMPTOMS TABLE)C
END
PROCEED TO NEXT CIRCUIT INSPECTION
SHOWN IN PROBLEM SYMPTOMS TABLE
9INSPECT SPEED SENSOR ROTOR
R000948
CLEAN OR REPLACE DRIVE SHAFT
ASSEMBLY
REPLACE BRAKE ACTUATOR ASSEMBLY
Page 2554 of 3000
BC–182BRAKE CONTROL – BRAKE ACTUATOR (w/o VSC)
BC
BRAKE
BRAKE CONTROL
BRAKE ACTUATOR (w/o VSC)
COMPONENTS
C119317E05
Page 2555 of 3000

BRAKE CONTROL – BRAKE ACTUATOR (w/o VSC)BC–183
BC
ON-VEHICLE INSPECTION
1. CONNECT INTELLIGENT TESTER
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine and run at idle.
(c) Select the ACTIVE TEST mode on the intelligent
tester.
HINT:
Please refer to the intelligent tester operator's
manual for further details.
2. INSPECT ACTUATOR MOTOR OPERATION
(a) With the motor relay on, check the actuator motor
operation noise.
(b) Turn the motor relay off.
(c) Depress the brake pedal and hold it for
approximately 15 seconds. Check that the brake
pedal cannot be depressed.
(d) With the motor relay on, check that the pedal does
not pulsate.
NOTICE:
Do not keep the motor relay turned on for more
than 5 seconds continuously. When operating it
continuously, set an interval of more than 20
seconds.
(e) Turn the motor relay off and release the brake
pedal.
3. INSPECT RIGHT FRONT WHEEL OPERATION
NOTICE:
Never turn on the solenoids in a manner different to
those described below.
(a) With the brake pedal depressed, perform the
following operations.
(b) Turn the SFRH and SFRR solenoids on
simultaneously, and check that the pedal cannot be
depressed.
NOTICE:
Do not keep the solenoid turned on for more
than 10 seconds continuously. When operating
it continuously, set an interval of more than 20
seconds.
(c) Turn the SFRH and SFRR solenoids off
simultaneously, and check that the pedal can be
depressed.
(d) Turn the motor relay on, and check that the pedal
returns.
NOTICE:
Do not keep the motor relay turned on for more
than 5 seconds continuously. When operating it
continuously, set an interval of more than 20
seconds.
(e) Turn the motor relay off and release the brake
pedal.
A080036E03
Page 2556 of 3000
BC–184BRAKE CONTROL – BRAKE ACTUATOR (w/o VSC)
BC
4. INSPECT OTHER WHEEL OPERATION
(a) Using the same procedure, check the solenoids of
the other wheels.
HINT:
Left front wheel:
SFLH, SFLR
Right rear wheel:
SRRH, SRRR
Left rear wheel:
SRLH, SRLR
Page 2557 of 3000
BRAKE CONTROL – BRAKE ACTUATOR (w/o VSC)BC–185
BC
REMOVAL
1. DRAIN BRAKE FLUID
NOTICE:
Wash brake fluid off immediately if it adheres to any
painted surface.
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE
4. REMOVE BRAKE ACTUATOR WITH BRACKET
(a) Release the latch of the brake actuator connector to
disconnect the connector
(b) Using SST, disconnect the 6 brake tubes from the
actuator with bracket.
SST 09023-00101
(c) Use tags or make a memo to identify the places to
reconnect.
(d) Remove the 3 bolts and the actuator with bracket.
NOTICE:
Be careful not to damage the brake tubes and
wire harness.
5. REMOVE BRAKE ACTUATOR
(a) Remove the 2 nuts and the brake actuator assembly
from the brake actuator bracket.
G024306
F045470E01
G024307
Page 2558 of 3000

BC–186BRAKE CONTROL – BRAKE ACTUATOR (w/o VSC)
BC
INSTALLATION
1. INSTALL BRAKE ACTUATOR
(a) Install the brake actuator assembly with the 2 nuts.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
2. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the actuator with bracket with the 3 bolts.
Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)
NOTICE:
Be careful not to damage the brake tubes and
wire harness.
(b) Using SST, connect each brake tube to correct
positions of the actuator with bracket, as shown in
the illustration.
Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
(c) Connect the brake actuator connector assembly.
3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
4. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
3)
5. BLEED BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-3)
6. BLEED BRAKE LINE (See page BR-4)
7. CHECK BRAKE FLUID LEAKAGE
8. CHECK FLUID LEVEL IN RESERVOIR (See page BR-
7)
9. CONNECT BATTERY NEGATIVE TERMINAL
10. PERFORM INITIALIZATION
11. CHECK BRAKE ACTUATOR WITH INTELLIGENT
TESTER
HINT:
See page BC-183.
G024307
F045470E01
Page 2559 of 3000

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–25
BC
DESCRIPTION
Refer to DTCs C0200/31, C0205/32, C1235/35, and C1236/36 (See page BC-17).
DTCs C1273/73 to C1278/78 can be deleted when the speed sensor sends a vehicle speed signal or the
Test Mode ends. DTCs C1273/73 to C1278/78 are output only in the Test Mode.
HINT:
• DTC C0210/33 and C1238/38 are for the rear speed sensor RH.
• DTC C0215/34 and C1239/39 are for the rear speed sensor LH.
DTC C0210/33 Rear Speed Sensor RH Circuit
DTC C0215/34 Rear Speed Sensor LH Circuit
DTC C1238/38Foreign Object is Attached on Tip of Rear
Speed Sensor RH
DTC C1239/39Foreign Object is Attached on Tip of Rear
Speed Sensor LH
DTC C1273/73Low Output Signal of Rear Speed Sensor RH
(Test Mode DTC)
DTC C1274/74Low Output Signal of Rear Speed Sensor LH
(Test Mode DTC)
DTC C1277/77Abnormal Change in Output Signal of Rear
Speed Sensor RH (Test Mode DTC)
DTC C1278/78Abnormal Change in Output Signal of Rear
Speed Sensor LH (Test Mode DTC)
DTC No. DTC Detection Condition Trouble Area
C0210/33
C0215/34With vehicle speed at 10 km/h (6 mph) or more, sensor
signal circuit of faulty wheel is open or short for 1
second or more.
• Momentary interruption of sensor signal of faulty
wheel has occurred 7 times or more.
• Sensor signal circuit is open for 0.5 seconds or
more.• Rear speed sensor RH/LH
• Rear speed sensor RH/LH circuit
• Speed sensor rotor
• Sensor installation
• Brake actuator assembly
C1238/38
C1239/39At vehicle speed of 20 km/h (12 mph) or more, condition
that noise is included in speed sensor signal continues
for 5 seconds or more.• Rear speed sensor RH/LH
• Speed sensor rotor
• Sensor installation
• Brake actuator assembly
Page 2560 of 3000

BC–26BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 3 when not using the
intelligent tester.
(a) Select the DATA LIST mode on the intelligent tester.
ABS:
(b) Check that there is the speed value output from the
speed sensor displayed on the intelligent tester and the
speed value displayed on the speedometer are almost
the same when driving the vehicle.
OK:
The speed value output from the speed sensor
displayed on the intelligent tester is the same as
the actual vehicle speed.
NG
OK
1READ VALUE OF INTELLIGENT TESTER (REAR SPEED SENSOR)
F040100E03
Item (Display)Measurement Item / Range
(Display)Normal Condition Diagnostic Note
WHEEL SPD RRWheel speed sensor (RR) reading
/ min.: 0 km/h (0 mph), max.: 326
km/h (202 mph)Actual wheel speedSimilar speed as indicated on
speedometer
WHEEL SPD RLWheel speed sensor (RL) reading
/ min.: 0 km/h (0 mph), max.: 326
km/h (202 mph)Actual wheel speedSimilar speed as indicated on
speedometer
Go to step 3