Page 2681 of 3000

SR–8STEERING COLUMN – STEERING COLUMN ASSEMBLY
SR
DISASSEMBLY
1. REMOVE STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Align the matchmarks on the steering intermediate
shaft assembly and main shaft.
(b) Remove the bolt and steering intermediate shaft
assembly.
2. REMOVE KEY CYLINDER LIGHT ASSEMBLY (w/o
Engine Immobiliser System)
3. REMOVE TRANSPONDER KEY AMPLIFIER (w/
Engine Immobiliser System)
(a) Widen the claw hanging onto the upper bracket by
approx. 1.0 mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplifier toward the rear of
the vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent
the case from being damaged.
4. REMOVE STEERING COLUMN BRACKET
ASSEMBLY UPPER
(a) Using a centering punch, mark the center of the 2
tapered-head bolts.
(b) Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole
into the heads of the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts and
steering column upper w/ switch bracket assembly.
5. REMOVE IGNITION SWITCH LOCK CYLINDER
ASSEMBLY
(a) Place the ignition switch lock cylinder assembly in
the ACC position.
(b) Push down the stop pin with a screwdriver, and pull
out the cylinder assembly.
6. REMOVE UN-LOCK WARNING SWITCH ASSEMBLY
(a) Disconnect the un-lock warning switch assembly
connector from the ignition or starter switch
assembly.
(b) Remove the un-lock warning switch assembly by
pushing up the center part and releasing the 2
claws.
F045002E01
F045003
F045004E01
F045005
F045006E01
Page 2682 of 3000
STEERING COLUMN – STEERING COLUMN ASSEMBLYSR–9
SR
(c) Disengage the secondary locking device.
(d) Using a screwdriver, disengage the locking lug of
terminals 1 and 2, and pull the terminals out from
the rear side of the un-lock warning switch
assembly.
7. REMOVE KEY INTER LOCK SOLENOID
(a) Remove the 2 screws and solenoid from the
steering column bracket assembly.
8. REMOVE IGNITION OR STARTER SWITCH
ASSEMBLY
(a) Remove the 2 screws and ignition or starter switch
assembly from the steering column bracket
assembly UPR.
C083844
Page 2683 of 3000

SR–10STEERING COLUMN – STEERING COLUMN ASSEMBLY
SR
REASSEMBLY
1. INSTALL IGNITION OR STARTER SWITCH
ASSEMBLY
(a) Install the ignition or starter switch assembly to the
steering column bracket assembly UPR with the 2
screws.
2. INSTALL KEY INTER LOCK SOLENOID
(a) Install the solenoid to the steering column bracket
assembly with the 2 screws.
3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY
(a) Install the un-lock warning switch assembly.
(b) Connect terminals 1 and 2 of the un-lock warning
switch assembly connector.
(c) Connect the un-lock warning switch assembly
connector to the ignition or starter switch assembly.
4. INSTALL IGNITION SWITCH LOCK CYLINDER
ASSEMBLY
(a) Make sure that the ignition switch lock cylinder
assembly is in the ACC position.
(b) Install the ignition switch lock cylinder assembly.
5. INSTALL STEERING LOCK OPERATION
(a) Check that the steering lock mechanism is activated
when removing the key.
(b) Check that the steering lock mechanism is
deactivated when inserting the key and turning it to
the ACC position.
6. INSTALL STEERING COLUMN BRACKET ASSEMBLY
UPPER
(a) Temporarily install the steering column upper w/
switch bracket assembly and steering column upper
clamp with 2 new tapered-head bolts.
(b) Tighten the 2 tapered-head bolts until the bolt heads
break off.
7. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/o
Engine Immobiliser System)
8. INSTALL TRANSPONDER KEY AMPLIFIER (w/
Engine Immobiliser System)
(a) Align the transponder key amplifier with the
installation position of the upper bracket with the
amplifier inclined.
(b) Push the transponder key amplifier up and connect
it to the upper bracket.
NOTICE:
Take care not to push the amplifier up with
excessive force to prevent it from being
damaged.
C083845
F045007
F045008
Page 2684 of 3000

STEERING COLUMN – STEERING COLUMN ASSEMBLYSR–11
SR
9. INSTALL STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Align the matchmarks on the steering intermediate
shaft assembly and main shaft.
(b) Temporarily install the steering intermediate shaft
assembly with the bolt.
Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)
INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly with the 3
bolts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
(b) Connect the connectors.
(c) Connect the wire harness clamps to the steering
column tube.
2. CONNECT STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Align the matchmarks on the intermediate shaft
assembly and steering gear assembly.
(b) Install the steering intermediate shaft assembly with
the bolt.
Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)
(c) Install the dust cover to the hole cover. Check that
the 3 clips of the dust cover are securely fitted into
the groove on the hole cover.
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page
RS-434)
5. INSTALL STEERING COLUMN COVER
6. CENTER SPIRAL CABLE (See page RS-435)
F045002E02
F045001
D029986E02
D030704E02
Page 2685 of 3000
SR–12STEERING COLUMN – STEERING COLUMN ASSEMBLY
SR
7. INSTALL STEERING WHEEL ASSEMBLY
(a) Align the matchmarks on the steering wheel
assembly and steering main shaft assembly.
(b) Install the steering wheel assembly set nut.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
(c) Connect the connector.
8. INSPECT STEERING WHEEL CENTER POINT
9. INSPECT HORN BUTTON ASSEMBLY (See page RS-
425)
10. INSTALL HORN BUTTON ASSEMBLY (See page RS-
424)
11. INSTALL STEERING WHEEL COVER LOWER NO.3
(See page RS-425)
12. INSTALL STEERING WHEEL COVER LOWER NO.2
(See page RS-425)
13. CONNECT BATTERY NEGATIVE TERMINAL
14. INSPECT SRS WARNING LIGHT (See page RS-436)
Page 2686 of 3000

POWER STEERING – VANE PUMPPS–15
PS
REASSEMBLY
NOTICE:
Before installation, coat the parts indicated by arrows
with power steering fluid (See page PS-7).
1. INSTALL VANE PUMP HOUSING OIL SEAL
(a) Coat a new vane pump housing oil seal lip with
power steering fluid.
(b) Using SST and a press, install the vane pump
housing oil seal until it is flush with the vane pump
front housing end surface.
SST 09950-60010 (09951-00280), 09950-70010
(09951-07100)
NOTICE:
Make sure that the oil seal is installed facing in
the correct direction as shown in the illustration.
2. INSTALL VANE PUMP SHAFT WITH PULLEY
(a) Coat the inside surface of the bushing in the vane
pump front housing with power steering fluid.
(b) Gradually insert the vane pump shaft with pulley.
NOTICE:
Do not damage the oil seal lip in the front
housing.
HINT:
Wrap protective tape around the spline of the vane
pump shaft with pulley in order to prevent damage
to the oil seal.
3. INSTALL VANE PUMP FRONT SIDE PLATE
(a) Coat a new O-ring with power steering fluid and
install it into the vane pump front housing.
(b) Coat a new O-ring with power steering fluid and
install it onto the vane pump front side plate.
C114702E01
C114703E01
C132035
C107035
Page 2687 of 3000
PS–16POWER STEERING – VANE PUMP
PS
(c) Align the notch of the vane pump front side plate
with that of the vane pump front housing, and install
the vane pump front side plate.
NOTICE:
Make sure that the vane pump front side plate is
installed facing in the correct direction.
4. INSTALL VANE PUMP CAM RING
(a) Align the notch of the cam ring with that of the vane
pump front side plate, and install the vane pump
cam ring with the inscribed mark facing upward.
NOTICE:
Make sure that the vane pump cam ring is
installed facing in the correct direction.
5. INSTALL VANE PUMP ROTOR
(a) Install the vane pump rotor.
HINT:
The vane pump rotor can be installed in both
directions.
(b) Coat the 10 vane pump plates with power steering
fluid.
C132040E01
C139139E01
C107038
Page 2688 of 3000
POWER STEERING – VANE PUMPPS–17
PS
(c) Install the vane pump plates with the round end
facing outward.
NOTICE:
Make sure that the vane pump plates are
installed facing in the correct direction.
6. INSTALL VANE PUMP SHAFT SNAP RING
(a) Using a screwdriver and a snap ring expander,
install a new vane pump shaft snap ring onto the
vane pump shaft with pulley.
NOTICE:
Make sure that the vane pump shaft snap ring is
securely installed in the vane pump shaft
groove.
7. INSTALL VANE PUMP REAR HOUSING
(a) Coat a new O-ring with power steering fluid and
install it onto the vane pump rear housing.
(b) Align the straight pin of the vane pump rear housing
with the notches of the vane pump cam ring, vane
pump front side plate, and vane pump front housing.
C141370E01
D030336E01
C107040
C136780E01