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10. REMOVE CYLINDER BLOCK WATER DRAIN COCK
SUB-ASSEMBLY
(a) Remove the cylinder block water drain cocks from
the cylinder block.
(b) Remove the cylinder block water drain cock plugs
from the water drain cocks.
11. REMOVE OIL FILTER ELEMENT
(a) Remove the drain plug.
NOTICE:
Do not remove the O-ring from the oil filter cap.
(b) Connect the hose to the pipe.
(c) Insert the pipe with the hose into the oil filter cap.
(d) Make sure that the oil is completely drained and
remove the pipe and O-ring.
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(e) Using SST, remove the oil filter cap sub-assembly.
SST 09228-06501
(f) Remove the oil filter element and O-ring from the oil
filter cap sub-assembly.
NOTICE:
Do not use any tools when removing the O-ring
to prevent the O-ring groove from being
damaged.
12. REMOVE CRANKSHAFT PULLEY
(a) Using SST, loosen the crankshaft pulley bolt.
SST 09213-70011 (09213-70020), 09330-00021
(b) Using SST, remove the crankshaft pulley bolt and
crankshaft pulley.
SST 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05021)
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13. REMOVE OIL COOLER ASSEMBLY
(a) Remove the bolt, 2 clamps, and 4 clips and
disconnect the 2 water by-pass hoses.
(b) Remove the union bolt, oil cooler assembly, and O-
ring.
14. REMOVE NO. 1 OIL COOLER BRACKET
(a) Remove the 3 bolts, 3 nuts, and oil cooler pipe with
No. 1 oil cooler bracket.
(b) Remove the bolt, 2 nuts, No. 1 oil cooler bracket,
and gasket.
(c) Using a "TORX" socket wrench E8, remove the 2
stud bolts.
15. REMOVE NO. 1 FRONT ENGINE MOUNTING
BRACKET LH
(a) Remove the 6 bolts and No. 1 front engine mounting
bracket LH.
(b) Using a "TORX" socket wrench E8, remove the 2
stud bolts.
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16. REMOVE WATER INLET HOUSING
(a) Remove the 2 nuts, water inlet and thermostat.
(b) Remove the gasket.
(c) Remove the drain cock plug.
(d) Remove the drain cock assembly.
(e) Remove the 2 stud bolts.
(f) Separate the No. 1 water by-pass hose.
(g) Remove the 2 bolts, nut, and water inlet housing.
(h) Remove the 2 O-rings.
17. REMOVE WATER OUTLET
(a) Remove the 2 bolts, 4 nuts and water outlet.
(b) Remove the 2 gaskets and O-ring.
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18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 1)
(a) Remove the 12 bolts, seal washer, cylinder head
cover sub-assembly and cylinder head cover
gasket.
(b) Remove the 3 gaskets.
19. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 2)
(a) Remove the 12 bolts, seal washer, cylinder head
cover sub-assembly and cylinder head cover
gasket.
NOTICE:
The baffle plate is located on the back of the
portion shown in the illustration. Do not damage
the baffle plate when removing the head cover.
(b) Remove the 3 gaskets.
20. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
(a) Remove the 16 bolts and 2 nuts.
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(b) Insert the blade of SST between the oil pans. Cut
through the applied sealer and remove the No. 2 oil
pan sub-assembly.
SST 09032-00100
NOTICE:
Be careful not to damage the contact surfaces of
the oil pans.
(c) Using a "TORX" socket wrench E6, remove the 2
stud bolts.
21. REMOVE OIL STRAINER SUB-ASSEMBLY
(a) Remove the bolt, 2 nuts, oil strainer sub-assembly
and gasket.
(b) Using a "TORX" socket wrench E6, remove the 2
stud bolts.
22. REMOVE OIL PAN SUB-ASSEMBLY
(a) Remove the 16 bolts and 2 nuts.
HINT:
Be sure to clean the bolts and stud bolts and check
the threads for cracks or other damage.
(b) Remove the oil pan sub-assembly by prying
between the oil pan sub-assembly and cylinder
block sub-assembly with a screwdriver.
NOTICE:
Be careful not to damage the contact surfaces of
the cylinder block and oil pan.
HINT:
Tape the screwdriver tip before use.
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(c) Remove the 2 O-rings.
(d) Using a "TORX" socket wrench E8, remove the 2
stud bolts.
23. REMOVE OIL PAN BAFFLE PLATE
(a) Remove the 7 bolts and oil pan baffle plate.
24. REMOVE ENGINE REAR OIL SEAL RETAINER
(a) Remove the 6 bolts.
(b) Using a screwdriver, pry out the engine rear oil seal
retainer.
NOTICE:
Be careful not to damage the engine rear oil seal
retainer.
HINT:
Tape the screwdriver tip before use.
25. REMOVE ENGINE REAR OIL SEAL
(a) Place the oil seal retainer on wooden blocks.
NOTICE:
Be careful not to damage the engine rear oil seal
retainer.
(b) Using a screwdriver and a hammer, tap out the oil
seal.
HINT:
Tape the screwdriver tip before use.
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26. REMOVE WATER PUMP ASSEMBLY
(a) Remove the 16 bolts, water pump assembly and
gasket.
27. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove the 15 bolts and 2 nuts as shown in the
illustration.
(b) Remove the timing chain cover sub-assembly by
prying between the timing chain cover and cylinder
head sub-assembly or cylinder block sub-assembly
with a screwdriver.
NOTICE:
Be careful not to damage the contact surfaces of
the cylinder head, cylinder block and chain
cover.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 4 bolts, chain cover plate and chain
cover plate gasket.
(d) Remove the gasket.
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