2007 TOYOTA SIENNA Service Repair Manual

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Page 1369 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE CHARGING – GENERATORCH–29
CH
18. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-44)
19. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
20. INSTALL FRONT BUMPER ENERGY ABSORBE

Page 1370 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE CHARGING – GENERATORCH–21
CH
(b) Remove the generator rotor assembly.
INSPECTION
1. INSPECT GENERATOR CLUTCH PULLEY
(a) Hold the center of the pulley, and confirm that the
outer ring tur

Page 1371 of 3000

TOYOTA SIENNA 2007 Service Repair Manual CH–222GR-FE CHARGING – GENERATOR
CH
(b) Check the generator rotor for an open circuit.
(1) Using an ohmmeter, measure the resistance
between the slip rings.
Standard resistance
If the result is

Page 1372 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE CHARGING – GENERATORCH–23
CH
(c) Using SST and a press, press in a new generator
drive end frame bearing.
SST 09950-60010 (09951-00470), 09950-70010
(09951-07100)
(d) Fit the tabs on th

Page 1373 of 3000

TOYOTA SIENNA 2007 Service Repair Manual CH–242GR-FE CHARGING – GENERATOR
CH
REASSEMBLY
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end

Page 1374 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE CHARGING – GENERATORCH–25
CH
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator
brush holder assembly, insert a
1.0 mm (0.039 in.)
pin into t

Page 1375 of 3000

TOYOTA SIENNA 2007 Service Repair Manual CH–262GR-FE CHARGING – GENERATOR
CH
(c) Clamp SST (A) in a vise.
NOTICE:
Be sure to fix the flat surface of SST (A) in a
vise.
(d) Place the rotor shaft end into SST (A).
(e) Fit SST (B) to the

Page 1376 of 3000

TOYOTA SIENNA 2007 Service Repair Manual 2GR-FE CHARGING – GENERATORCH–27
CH
(f) Tighten the pulley by turning SST (B) in the direction
shown in the illustration.
Torque: without SST
110 N*m (1125 kgf*cm, 81 ft.*lbf)
with SST
84 N*m (

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