Page 2616 of 3000

BR–30BRAKE – FRONT BRAKE
BR
INSTALLATION
HINT:
Install the RH side by the same procedure as the LH side.
1. INSTALL FRONT DISC BRAKE CYLINDER SLIDE
BUSH
(a) Apply the lithium soap base glycol grease to a new
front disc brake cylinder slide bush.
(b) Install the cylinder slide bush to the bottom side of
the front disc brake cylinder slide pin (No. 2).
2. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN
(a) Apply the lithium soap base glycol grease to the
sliding part and the sealing surface of the front disc
brake cylinder slide pin (No. 1) and front disc brake
cylinder slide pin (No. 2).
(b) Install the front disc brake cylinder slide pin (No. 1)
and front disc brake cylinder slide pin (No. 2) to the
front disc brake cylinder mounting LH.
(c) Install the front disc brake cylinder slide pin (No. 2)
to the front disc brake cylinder mounting LH.
3. INSTALL FRONT DISC BRAKE CYLINDER
MOUNTING LH
(a) Install the front disc brake cylinder mounting with
the 2 bolts.
Torque: 107 N*m (1,090 kgf*cm, 79 ft.*lbf)
4. INSTALL FRONT DISC BRAKE PAD SUPPORT
PLATE
(a) Install the front disc brake pad support plate (No. 1)
and front disc brake pad support plate (No. 2) to the
front disc brake cylinder mounting LH.
5. INSTALL ANTI SQUEAL SHIM KIT FRONT
NOTICE:
If necessary, replace the anti squeal shim kit when
replacing the brake pad.
(a) Apply disc brake grease to each anti squeal shim.
(b) Install anti squeal shims on each pad.
(c) Install the pad wear indicator plate facing upward,
and install each pad.
6. INSTALL DISC BRAKE PAD KIT FRONT (PAD ONLY)
(a) Install the disc brake pad kit front to the front disc
brake cylinder mounting LH.
NOTICE:
There should be no oil or grease on the friction
surfaces of the pads and the disc.
F045565E07
F045344
Page 2632 of 3000

BRAKE – REAR DISC BRAKEBR–35
BR
INSTALLATION
HINT:
Install the RH side by the same procedure as the LH side.
1. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
LH
(a) Install the rear disc brake cylinder mounting LH with
the 2 bolts.
Torque: 88 N*m (900 kgf*cm, 65 ft.*lbf)
2. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the rear disc brake pad support plate (No. 1)
and rear disc brake pad support plate (No. 2) to the
rear disc brake cylinder mounting LH.
3. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM
KIT
NOTICE:
If necessary, replace the anti squeal shim kit when
replacing the brake pad.
(a) Apply disc brake grease to each anti squeal shim
No. 1.
(b) Install anti squeal shims No. 1 and anti squeal shim
No. 2 on each pad.
4. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Install the brake pad kit rear to the rear disc brake
cylinder mounting LH.
NOTICE:
There should be no oil or grease on the friction
surfaces of the pads and the disc.
5. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR
LH
(a) Install the disc brake cylinder assembly rear LH with
the 2 bolts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
6. CONNECT REAR LH FLEXIBLE HOSE
(a) Using SST, Install the rear brake flexible hose.
SST 09023-12701
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
7. CONNECT REAR BRAKE TUBE NO.4
(a) Install the clip and connect the rear brake flexible
hose.
C090476
Page 2634 of 3000

BRAKE – REAR DISC BRAKEBR–35
BR
INSTALLATION
HINT:
Install the RH side by the same procedure as the LH side.
1. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
LH
(a) Install the rear disc brake cylinder mounting LH with
the 2 bolts.
Torque: 88 N*m (900 kgf*cm, 65 ft.*lbf)
2. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the rear disc brake pad support plate (No. 1)
and rear disc brake pad support plate (No. 2) to the
rear disc brake cylinder mounting LH.
3. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM
KIT
NOTICE:
If necessary, replace the anti squeal shim kit when
replacing the brake pad.
(a) Apply disc brake grease to each anti squeal shim
No. 1.
(b) Install anti squeal shims No. 1 and anti squeal shim
No. 2 on each pad.
4. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Install the brake pad kit rear to the rear disc brake
cylinder mounting LH.
NOTICE:
There should be no oil or grease on the friction
surfaces of the pads and the disc.
5. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR
LH
(a) Install the disc brake cylinder assembly rear LH with
the 2 bolts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
6. CONNECT REAR LH FLEXIBLE HOSE
(a) Using SST, Install the rear brake flexible hose.
SST 09023-12701
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
7. CONNECT REAR BRAKE TUBE NO.4
(a) Install the clip and connect the rear brake flexible
hose.
C090476