Page 2057 of 3000

TF–34TRANSFER – TRANSFER UNIT
TF
26. INSPECT TOTAL PRELOAD
(a) Using SST(s) and a torque wrench, measure the
initial torque with the driven pinion being in contact
with the ring gear face.
SST 09326-20011
Torque: New bearing
+0.2 to 0.4 N*m (+2.3 to 3.9 kgf*cm, 1.8
to 3.5 in.*lbf)
Used bearing
+0.15 to 0.30 N*m (+1.6 to 3.1 kgf*cm,
1.3 to 2.7 in.*lbf)
HINT:
Use a torque wrench with a fulcrum length of
160mm (6.30 in.)
27. INSTALL TRANSFER RH BEARING RETAINER OIL
SEAL
(a) Using SST(s), install the transfer RH bearing
retainer oil seal to the transfer RH bearing retainer
sub-assembly to the position as shown in the
illustration.
SST 09223-46011
NOTICE:
Install the oil seal carefully so that it will not be
tilted.
(b) Apply MP grease to the oil seal lip.
28. INSTALL TRANSFER CASE OIL SEAL
(a) Using(s), install the transfer case oil seal to the
transfer case at the position as shown in the
illustration.
SST 09387-00010, 09950-70010 (09951-07150)
NOTICE:
Install the oil seal carefully so that it will not be
tilted.
(b) Apply small amount of MP grease to the oil seal lip.
29. INSTALL CTR DIFFERENTIAL LOCK SLEEVE
(a) Coat a new O-ring with hypoid gear oil.
(b) Install the O-ring to the CTR differential lock sleeve.
NOTICE:
Be careful not to twist the O-ring and fit it
properly in the retainer's groove.
C083650E01
C083691E01
C083631E02
C050354
Page 2058 of 3000

TRANSFER – TRANSFER UNITTF–35
TF
(c) Using SST(s), install the CTR differential lock sleeve
to the transfer case.
SST 09950-60010 (09951-00610), 09950-70010
(09951-07150)
(d) Using snap ring pliers, install the shaft snap ring.
NOTICE:
Check that the snap ring is fitted in the groove
of the ring gear mounting case.
30. INSTALL TRANSFER EXTENSION HOUSING TYPE T
OIL SEAL
(a) Using SST(s), install the transfer extension housing
type T oil seal to the transfer extension housing at
the position as shown in the illustration.
SST 09950-60010 (09951-00380, 09951-00580,
09951-07150, 09952-06010), 09950-70010
NOTICE:
Install the oil seal carefully so that it will not be
tilted.
(b) Apply small amount of MP grease No. 2 to the oil
seal lip.
31. INSTALL TRANSFER EXTENSION HOUSING DUST
DEFLECTOR
(a) Using SST(s) and press, install a new transfer
extension housing dust deflector to the transfer
extension housing sub-assembly.
SST 09950-60020 (09951-00710), 09950-70010
(09951-07150)
C083692E01
C083693
C083694E01
C083695E01
Page 2059 of 3000

TF–36TRANSFER – TRANSFER UNIT
TF
32. INSTALL TRANSFER EXTENSION HOUSING SUB-
ASSEMBLY
(a) Apply sealant 1281 to the transfer extension
housing sub-assembly in continuous beaded from of
1.2 mm diameter as show in the illustration.
NOTICE:
• Wipe any grease off from the attaching
surfaces.
• Install the transfer extension housing sub-
assembly within 10 minutes after applying the
sealant.
(b) Install the transfer extension housing sub-assembly
to the transfer case with the 4 bolts.
Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf)
(c) Remove the transfer assembly from the overhaul
attachment.
33. INSTALL TRANSFER AND TRANSAXLE SETTING
STUD BOLT
(a) Install the transfer and transaxle setting stud bolts to
the parts of the transfer case as show in the
illustration.
Torque: 39 N*m (400 kgf*cm, 30 ft.*lbf)
NOTICE:
Install the sealant-coated side of the transfer
and transaxle stud bolt to the transfer case.
34. INSTALL TRANSFER CASE STRAIGHT PIN
(a) Using a plastic hammer, install the transfer case
straight pins to the transfer case as shown in thee
illustration.
C083696E01
C082800
D031105E01
C083712E01
Page 2060 of 3000

TRANSFER – TRANSFER UNITTF–37
TF
35. INSTALL TRANSFER DYNAMIC DAMPER
(a) Install the transfer dynamic damper to the transfer
extension housing sub-assembly with the 3 bolts.
Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf)
36. INSTALL BREATHER OIL DEFLECTOR
(a) Install the breather oil deflector to the transfer case
cover No. 1 with the bolt.
Torque: 6.5 N*m (66 kgf*cm, 57 in.*lbf)
NOTICE:
Be careful about the direction of the deflector's
fold.
37. INSTALL NO. 1 TRANSFER CASE COVER
(a) Apply sealant 1281 to the transfer case cover No. 1
in a continuous bead of 1.2 mm diameter as show in
the illustration.
NOTICE:
• Wipe any grease off from the attaching
surfaces.
• Install the transfer case cover No. 1 within 10
minutes after application of the sealant.
(b) Install the transfer case cover No. 1 to the transfer
case with 8 bolts.
Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
38. INSTALL TRANSFER CASE BREATHER PLUG
(a) Using SST(s) and a hammer, install the transfer
case breather plug to the transfer case cover No. 1.
SST 09612-10093 (09612-10061)
C051143
C067686
C083713E01
C083507
D030774E01
Page 2061 of 3000
TF–38TRANSFER – TRANSFER UNIT
TF
39. INSTALL TRANSFER COVER GASKET
(a) Install a new transfer cover gasket to the transfer
case.
C082798
Page 2062 of 3000
PR–2PROPELLER SHAFT – PROPELLER SHAFT ASSEMBLY (for 4WD)
PR
DRIVE LINE
PROPELLER SHAFT
PROPELLER SHAFT ASSEMBLY (for 4WD)
COMPONENTS
C118772E03
Page 2063 of 3000

PROPELLER SHAFT – PROPELLER SHAFT ASSEMBLY (for 4WD)PR–3
PR
REMOVAL
1. REMOVE EXHAUST PIPE ASSEMBLY
(a) Remove exhaust pipe assembly (See page EX-8).
2. REMOVE PROPELLER W/CENTER BEARING SHAFT
ASSEMBLY
(a) Depress the brake pedal and hold it down.
(b) Using a hexagon wrench (6 mm), loosen the cross
groove joint set bolts a half turn.
HINT:
Place a cloth in the inside of the universal joint cover
so that the boot does not touch the inside of the
universal joint cover.
(c) Put matchmarks on both the flanges.
(d) Remove the 4 nuts, bolts and washers.
(e) Remove the 4 bolts, 2 adjusting shims and propeller
shaft w/ center bearing shaft assembly.
NOTICE:
• When removing the propeller shaft, do not
apply excessive force to the universal joint.
• During and after the removal of the propeller
shaft, keep the universal joint angle straight
(within 15 degrees).
• Be careful not to damage the oil seal.
(f) Insert SST(s) in the transfer extension housing to
prevent oil leakage.
SST 09325-20010
NOTICE:
Be careful not to damage the oil seal.
F040503E01
C092265E01
C083005
G024034E01
Page 2064 of 3000

PR–4PROPELLER SHAFT – PROPELLER SHAFT ASSEMBLY (for 4WD)
PR
DISASSEMBLY
1. REMOVE PROPELLER SHAFT ASSEMBLY
(a) Put matchmarks on both the flanges.
(b) Remove the 4 nuts, bolts and washers.
2. REMOVE INTERMEDIATE SHAFT
(a) Put matchmarks on the propeller shaft sub-
assembly and universal joint flange.
NOTICE:
Do not use a punch for the marks.
(b) Using a hexagon wrench (6 mm), remove the 6
bolts and 2 washers and separate the intermediate
shaft from the propeller shaft assembly rear.
3. REMOVE CENTER SUPPORT BEARING ASSEMBLY
NO.1
(a) Using a chisel and a hammer, loosen the staked
part of the nut.
(b) Using SST(s) to hold the front flange, remove the
nut and plate washer.
SST 09330-00021
(c) Put matchmarks on the rear flange and shaft.
(d) Hold the intermediate shaft in a vise between
aluminium plates.
NOTICE:
Do not overtighten the vise.
(e) Using SST(s), remove the rear flange.
SST 09950-40011 (09951-04020, 09952-04010,
09953-04030, 09954-04010, 09955-04061,
09957-04010, 09958-04011)
NOTICE:
Be careful not to damage the universal joint
flange.
(f) Remove the center support bearing assembly No. 1
(rear) and washer.
F040506E01
F044994E01
F040508E01
F040509E01
F040510E01