Page 185 of 3000
BRAKE – BRAKE PEDALBR–11
BR
REMOVAL
1. SEPARATE BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER LH
(a) Remove the 2 bolts and instrument panel finish
panel sub-assembly lower LH.
5. REMOVE INSTRUMENT PANEL SAFETY PAD
INSERT SUB-ASSEMBLY NO. 1
(a) Remove the 4 bolts and instrument panel safety pad
insert sub-assembly No. 1.
6. LOOSEN BRAKE PEDAL SHAFT
(a) Loosen the 2 brake pedal shafts.
7. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY
(a) Remove the 4 nuts and brake pedal support sub-
assembly.
(b) Using needle-nose pliers, remove the tension
spring.
(c) Remove the clip and clevis pin from the brake pedal
lever.
(d) Remove the 2 bolts from the brake pedal bracket
No. 3.
(e) Remove the stop light switch harness clamp from
the brake pedal support sub-assembly.
(f) Disconnect the stop light switch connector.
F045360E01
G024262
G024263
Page 186 of 3000
BR–12BRAKE – BRAKE PEDAL
BR
DISASSEMBLY
1. REMOVE STOP LIGHT SWITCH ASSEMBLY
(a) Turn the stop light switch assembly
counterclockwise and remove the stop light switch
assembly.
(b) Remove the stop light switch mounting adjuster
from the brake pedal support sub-assembly.
2. REMOVE STOP LIGHT SWITCH CUSHION
(a) Remove the stop light switch cushion from the brake
pedal sub-assembly.
3. REMOVE BRAKE PEDAL
(a) Remove the 2 brake pedal shafts, 2 nuts and brake
pedal from the brake pedal support sub-assembly.
4. REMOVE BRAKE PEDAL BUSH
(a) Remove the 4 brake pedal bushes from the brake
pedal.
5. REMOVE BRAKE PEDAL SHAFT COLLAR
(a) Remove the 2 brake pedal shaft collars from the
brake pedal.
6. REMOVE PUSH ROD PIN
(a) Using a screwdriver, remove the 2 E-rings, 2 push
rod pins and 2 plates from the brake pedal.
(b) Remove the 2 push rod bushes.
7. REMOVE BRAKE PEDAL PAD
(a) Remove the brake pedal pad to the brake pedal
sub-assembly.
F045359
Page 187 of 3000

PARKING BRAKE – PARKING BRAKE PEDALPB–5
PB
REMOVAL
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE COWL SIDE TRIM BOARD LH
4. REMOVE INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER LH (See page IP-6)
5. REMOVE REAR DOOR SCUFF PLATE RH
6. REMOVE REAR DOOR SCUFF PLATE LH
7. REMOVE FRONT SEAT ASSEMBLY LH
HINT:
• Manual Seat Type (See page SE-48)
• Power Seat Type (See page SE-58)
• Fold Flat Type (See page SE-40)
8. REMOVE REAR SEAT NO.1 ASSEMBLY
HINT:
• Captain Seat Type (See page SE-68)
• Center Seat Type (See page SE-77)
9. REMOVE REAR FLOOR SEAT LOCK COVER
10. REMOVE REAR FLOOR SEAT LOCK COVER
11. REMOVE PARKING BRAKE CONTROL PEDAL
ASSEMBLY
(a) Remove the 4 nuts and separate the instrument
panel junction block assembly w/ wiring harness
connector from the body.
(b) Disconnect the parking brake switch connector.
(c) Remove the bolt, 2 nuts and parking brake control
pedal assembly.
DISASSEMBLY
1. REMOVE PARKING BRAKE PEDAL BRACKET
PROTECTOR
(a) Using a flat-head screwdriver, disengage the 2
claws on the parking brake pedal bracket protector.
F045025
F045029
Page 188 of 3000
PB–6PARKING BRAKE – PARKING BRAKE PEDAL
PB
(b) Turning the parking brake pedal bracket protector
clockwise, remove the parking brake pedal bracket
protector from the parking brake control pedal.
2. REMOVE PARKING BRAKE CABLE ASSEMBLY NO.1
(a) Remove the lock nut, adjusting nut, clip and
disconnect the parking brake cable assembly No. 1
from the parking brake control pedal assembly.
(b) Take up the floor carpet.
(c) Remove the 6 bolts and disconnect the parking
brake cable assembly No. 1 from the floor. (Except
7 Passenger Type)
(d) Remove the 7 bolts and disconnect the parking
brake cable assembly No. 1 from the floor. (7
Passenger Type)
(e) Disconnect the parking brake cable No. 1 from the
parking brake equalizer, and remove the parking
brake cable No. 1.
3. REMOVE PARKING BRAKE SWITCH ASSEMBLY
(a) Remove the screw and parking brake switch.
F045030
F045026
F045027E01
Page 189 of 3000

STEERING COLUMN – STEERING SYSTEMSR–3
SR
REPAIR
1. STEERING OFF CENTER REPAIR PROCEDURE
(a) Inspect steering wheel off center.
(1) Apply masking tape to the top center of the
steering wheel and steering column upper
cover.
(2) Drive the vehicle in a straight line for 100
meters at a constant speed of 35 mph (56 km/
h), and hold the steering wheel to maintain the
course.
(3) Draw a line on the masking tape as shown in
the illustration.
(4) Turn the steering wheel to its straight position.
HINT:
Refer to the upper surface of the steering
wheel, steering spoke and SRS airbag line for
the straight position.
(5) Draw a new line on the masking tape or the
steering wheel as shown in the illustration.
(6) Measure the distance between the 2 lines on
the masking tape of the steering wheel.
(7) Convert the measured distance to steering
angle.
HINT:
• Measured distance 1 mm (0.04 in.) =
Steering angle approximately 1 deg.
• Make a note of the steering angle.
F016015E06
F016016E09
F016017E06
Page 190 of 3000
SR–4STEERING COLUMN – STEERING SYSTEM
SR
(b) Adjust the steering angle.
(1) Draw a line on the RH and LH tie rod and on
the RH and LH rack end, which can easily be
seen.
(2) Using a paper gauge, measure the distance
from the RH and LH tie rod ends to the rack
end screws.
HINT:
• Measure the RH side and LH side.
• Make a note of the measured values.
(3) Remove the RH and LH boot clips from the
rack boots.
(4) Loosen the RH and LH lock nuts.
(5) Turn the RH and LH rack end by the same
amount (but in different directions) according to
the steering angle.
HINT:
1 turn 360 deg. of rack end (1.5 mm (0.059 in.)
horizontal movement) - 12 deg. of steering
angle.
(6) Tighten the RH and LH lock nuts.
Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf)
NOTICE:
Make sure that the difference in length
between RH and LH tie rod ends and rack
end screws are within 1.5 mm (0.059 in.).
(7) Install the RH and LH boot clips.
R000429E08
F016018
Page 191 of 3000
POWER STEERING – VANE PUMPPS–9
PS
REMOVAL
1. DRAIN POWER STEERING FLUID
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
4. REMOVE FAN AND GENERATOR V BELT (See page
EM-6)
5. DISCONNECT NO. 1 FLUID RESERVOIR TO PUMP
HOSE
(a) Slide the clip and disconnect the No. 1 fluid
reservoir to pump hose from the vane pump
assembly.
6. DISCONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Remove the union bolt and disconnect the pressure
feed tube assembly from the vane pump assembly.
(b) Remove the gasket from the pressure feed tube
assembly.
7. DISCONNECT POWER STEERING FLUID PRESSURE
SWITCH CONNECTOR
(a) Disconnect the power steering fluid pressure switch
connector.
C133174E02
C161546
C161547
Page 192 of 3000
PS–10POWER STEERING – VANE PUMP
PS
8. REMOVE VANE PUMP ASSEMBLY
(a) Using SST, loosen bolt (A) and remove bolt (B), and
then remove the vane pump assembly.
SST 09249-63010
(b) Remove the bolt from the vane pump assembly.
DISASSEMBLY
1. HOLD VANE PUMP ASSEMBLY
(a) Using SST, hold the vane pump assembly in a vise.
SST 09630-00014 (09631-00132)
2. REMOVE POWER STEERING SUCTION PORT UNION
(a) Remove the bolt and the power steering suction port
union from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the
power steering suction port union.
3. REMOVE POWER STEERING FLUID PRESSURE
SWITCH
NOTICE:
Perform this procedure only when the power
steering fluid pressure switch is replaced.
C158999E01
C135238
C141305E01
C133179