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51. INSPECT INPUT SHAFT END PLAY
(a) Using a dial indicator, measure the input shaft end
play.
End play:
0.262 to 1.249 mm (0.0100 to 0.0494 in.)
52. FIX AUTOMATIC TRANSAXLE ASSEMBLY
(a) Fix the transaxle assembly.
53. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
(a) Coat a new oil seal with MP grease.
(b) Install the oil seal to the transaxle case.
SST 09950-60010 (09951-00230), 09950-70010
(09951-07100)
Oil seal installation depth:
0 +- 0.5 mm (0 +- 0.197 in. )
54. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
(a) Install the parking lock rod to the manual valve lever.
55. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
(a) Install a new spacer and manual valve lever shaft to
the transaxle case.
NOTICE:
Do not damage the oil seal when installing the
shaft to the transaxle case.
D008091E01
D003631
D026468E01
D026382E01
D003565E01
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(b) Using a pin punch and hammer, drive in a new pin.
(c) Turn the spacer and the lever shaft to align the small
hole for locating the staking position in the spacer
with the staking position mark on the lever shaft.
(d) Using a pin punch, stake the spacer through the
small hole.
(e) Check that the spacer does not turn.
56. INSTALL MANUAL VALVE LEVER SHAFT RETAINER
SPRING
(a) Using needle-nose pliers, install the retainer spring.
NOTICE:
Hang the spring on the shaft firmly.
57. INSTALL PARKING LOCK PAWL BRACKET
(a) Install the parking lock pawl bracket with the 2 bolts.
Torque: 20 N*m (205 kgf*cm, 15 ft.*lbf)
Bolt length:
25 mm (0.984 in.)
NOTICE:
Make sure that the parking rod is placed
between the parking pawl and the guide of the
parking bracket when the parking bracket is
installed.
58. INSTALL MANUAL DETENT SPRING SUB-
ASSEMBLY
(a) Install the manual detent spring and cover with the 2
bolts.
NOTICE:
Make sure to install the manual detent spring
and cover in this order.
HINT:
Tighten bolt A first, and then bolt B.
To r q u e : B o l t A
20 N*m (205 kgf*cm, 15 ft.*lbf)
D003564
D026765
D003559
D003561E01
D003560E01
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Bolt B
12 N*m (120 kgf*cm, 9 ft.*lbf)
Bolt length:
Bolt A:
27 mm (1.063 in.)
Bolt B:
16 mm (0.630 in.)
59. INSTALL B-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, install it to the B-3
accumulator piston.
NOTICE:
Make sure that the O-ring is not twisted and that
it does not protrude abnormally from the
accumulator piston. Apply sufficient ATF before
installing the O-ring. The O-ring must be
installed in the correct position.
(b) Coat the piston with ATF, install it to the transaxle
case.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
Accumulator spring:
60. INSTALL REVERSE CLUTCH ACCUMULATOR
PISTON
(a) Coat 2 new O-rings with ATF, install them to the
reverse accumulator piston.
NOTICE:
Make sure that the O-ring is not twisted and that
it does not protrude abnormally from the
accumulator piston. Apply sufficient ATF before
installing the O-ring. The O-ring must be
installed in the correct position.
(b) Coat the piston with ATF, install it to the transaxle
case.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
Accumulator spring:
D003904E01
D025512E01
Free length
Outer diameter mm (in.)Color
Inner 62.00 (2.4409) /
15.50 (0.610)Purple
Outer 74.23 (2.9224) /
21.70 (0.854)Purple
D026402E05
C092978E02
Free length
Outer diameter mm (in.)Color
60.96 (2.3999) /
14.10 (0.555)Ye l l o w
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61. INSTALL C-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, install it to the C-3
accumulator piston.
NOTICE:
Make sure that the O-ring is not twisted and that
it does not protrude abnormally from the
accumulator piston. Apply sufficient ATF before
installing the O-ring. The O-ring must be
installed in the correct position.
(b) Coat the piston with ATF, install it to the transaxle
case.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
Accumulator spring:
(c) Install the spring to the C-3 accumulator piston.
NOTICE:
Install the springs to each accumulator piston,
checking the identification color or each spring.
62. INSTALL CHECK BALL BODY
(a) Coat the check ball body with ATF.
(b) Install the check ball body and spring.
NOTICE:
Be sure to place the spring in the hole in the
check ball body. Be careful about the direction
of the parts.
63. INSTALL BRAKE DRUM GASKET
(a) Coat a new brake drum gasket with ATF, install it to
the transaxle case.
NOTICE:
Be sure not to damage the lip of the transaxle
case brake gasket when inserting the gasket to
the case. Apply sufficient ATF to the gasket
before installation. Be careful about the
direction of parts.
D003902E01
C083146
Free length
Outer diameter mm (in.)Color
72.20 (2.8425) /
19.0 (0.748)Colorless
D003555
D003554E01
C083129
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64. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
(a) Coat a new transaxle case 2nd brake gasket with
ATF, and install it to the transaxle case.
NOTICE:
Be sure not to damage the lip of the transaxle
case brake gasket when inserting the gasket to
the case. Apply sufficient ATF to the gasket
before installation. Be careful about the
direction of parts.
65. INSTALL GOVERNOR APPLY GASKET NO.1
(a) Coat a new governor apply gasket No.1 with ATF,
and install it to the transaxle case.
NOTICE:
Be sure not to damage the lip of the transaxle
case brake gasket when inserting the gasket to
the case. Apply sufficient ATF to the gasket
before installation. Be careful about the
direction of parts.
66. INSTALL TRANSMISSION WIRE
(a) Coat a new O-ring with ATF, and install it to the
transmission wire.
NOTICE:
Make sure that the O-ring is not twisted,
protruded, or pinched when installing the wire
transmission to the transaxle case. Apply
sufficient ATF to the O-ring before installation.
(b) Install the transmission wire retaining bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
67. CONNECT TRANSMISSION WIRE
(a) Coat an O-ring of the ATF temperature sensor with
AT F.
(b) Install the ATF temperature sensor with the lock
plate and bolt.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
(c) Connect the 7 solenoid connectors.
NOTICE:
• Connect the connectors A, B, C, D, E, F, G, in
the order from shortest to longest.
• Apply ATF to the bolt.
C083128
C083127
D003636E01
D003547E06
C091927E05
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68. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) While positioning the manual valve lever position,
install the valve body to the transaxle case with the
17 bolts.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
Bolt length:
Bolt A:
41 mm (1.614 in.)
Bolt B:
57 mm (2.244 in.)
Bolt C:
25 mm (0.984 in.)
NOTICE:
• Push the valve body against the accumulator
piston spring and the check ball body to
install the valve body.
• When installing the valve body to the
transaxle case, do not hold the solenoids.
• Temporarily tighten the bolts marked with (1)
in the illustration first because they are
positioning bolts.
69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF and install it to the oil
strainer.
NOTICE:
Make sure that the O-ring is not twisted or
pinched. Apply sufficient ATF to the O-ring
before installation.
(b) Install the oil strainer and 3 bolts to the valve body.
Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
NOTICE:
Apply ATF to the bolts.
70. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-
ASSEMBLY
(a) Install the 2 magnets to the oil pan.
(b) Apply seal packing or equivalent to new 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent
C091933E02
C091932E01
C091931
C086316E03
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(c) Install the oil pan and new oil pan gasket to the
transaxle case with the 18 bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
NOTICE:
• Tighten the bolts within 10 minutes of sealant
application.
• Completely remove any oil or grease from the
contact surface of the transaxle case and the
oil pan with the gasket before installing the oil
pan to the case.
71. INSTALL TRANSAXLE CASE NO.1 PLUG
(a) Coat 4 new O-rings with ATF, and install them to the
4 transaxle case No.1 plugs.
(b) Install the 4 transaxle case No.1 plugs to the
transaxle case.
Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
72. INSTALL SPEED SENSOR
(a) Coat 2 new O-rings with ATF and install them to the
2 sensors.
(b) Install the 2 sensors to the transaxle case with the 2
bolts.
Torque: 11.0 N*m (115 kgf*cm, 8 ft.*lbf)
73. INSTALL OIL COOLER TUBE UNION (OUTLET OIL
COOLER UNION)
(a) Coat a new O-ring with ATF, and install it to the
elbow.
(b) Install the elbow to the transaxle case.
Torque: 27 N*m (276 kgf*cm, 20 ft.*lbf)
74. INSTALL OIL COOLER TUBE UNION (INLET OIL
COOLER UNION)
(a) Coat a new O-ring with ATF, and install it to the
union.
(b) Install the union to the transaxle case.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
75. INSTALL BREATHER PLUG HOSE
(a) Install the breather plug hose to the transaxle case
firmly.
C091925
D026716
D030672E02
C083144E01
C083143E01
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76. INSTALL PARK/NEUTRAL POSITION SWITCH
ASSEMBLY
(a) Install the park/neutral position switch onto the
manual valve lever shaft, and temporarily install the
2 adjusting bolts.
(b) Install a new nut stopper and nut.
Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
(c) Temporarily install the control shaft lever.
(d) Turn the lever counterclockwise until it stops, and
then turn it clockwise 2 notches.
(e) Remove the control shaft lever.
(f) Align the groove with the neutral basic line.
(g) Tighten the 2 bolts.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
(h) Using a screwdriver, stake the nut with the nut
stopper.
D009639
D009640E01
D009641
D009642
D009643