Page 1961 of 3189
ASSEMBLY
AT-505
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M”.
SAT375D
SAT376D
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating surface
of high clutch drum.
J = K – L
SAT377D
SAT378D
“M”: Distance between transmission case fitting surface
of oil pump cover and needle bearing on oil pump cover.
“M
1 ”: Indication of gauge.
SAT379D
Page 1962 of 3189
AT-506
[ALL]
ASSEMBLY
c. Measure thickness of straightedge “t”.
3. Adjust total end play “T
3 ”.
●Select proper thickness of bearing race so that total end play is within specifications.
REVERSE CLUTCH END PLAY
●Measure clearance between oil pump cover and thrust washer
for reverse clutch drum.
●Select proper thickness of thrust washer so that end play is
within specification.
1. Measure dimensions “O” and “P” and then calculate dimension
“N”.
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.M = M
1 – t
SAT443D
T3 = J – M
Total end play “T
3 ”:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races: Refer to AT- 5 1 5 , "
SERVICE DATA AND SPECIFICATIONS (SDS)"
.
SAT380D
SAT381D
SAT382D
Page 1963 of 3189
ASSEMBLY
AT-507
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
c. Measure dimension “P”.
d. Calculate dimension “N”.
2. Measure dimensions “R” and “S” and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
3. Adjust reverse clutch end play “T
4 ”.
●Select proper thickness of thrust washer so that reverse clutch end play is within specifications. “N”: Distance between oil pump fitting surface of trans-
mission case and thrust washer on reverse clutch
drum.
N = O – P
SAT383D
SAT384D
SAT385D
“Q”: Distance between transmission case fitting sur-
face and thrust washer mating surface.
Q = R – S
SAT386D
T4 = N – Q
Reverse clutch end play:
0.65 - 1.00 mm (0.0256 - 0.0394 in)
Thrust washer: Refer to AT-515, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
Page 1964 of 3189
AT-508
[ALL]
ASSEMBLY
Assembly (3)
ECS007TR
1. Remove reverse clutch assembly and install needle bearing on
high clutch assembly.
●Pay attention to direction of needle bearing.
2. Install reverse clutch assembly
3. Install anchor end pin and lock nut on transmission case.
4. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted on
reverse clutch drum.
5. Place bearing race selected in total end play adjustment step on
oil pump cover.
●Apply petroleum jelly to bearing race.
6. Place thrust washer selected in reverse clutch end play step on
reverse clutch drum.
●Apply petroleum jelly to thrust washer.
SAT387D
SAT038D
SAT389D
SAT390D
Page 1965 of 3189
ASSEMBLY
AT-509
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
7. Install oil pump assembly on transmission case.
8. Tighten oil pump fixing bolts to the specified torque.
9. Install O-ring to input shaft.
●Apply ATF to O-ring.
10. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
SAT391D
SAT392D
SAT034D
Anchor end pin:
Refer to AT-515, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT394D
SAT395D
Page 1966 of 3189
AT-510
[ALL]
ASSEMBLY
c. While holding anchor end pin, tighten lock nut.
11. Apply compressed air to oil holes of transmission case and
check operation of brake band.
12. Install final drive assembly on transmission case.
13. Install differential lubricant tube on converter housing. Tighten
differential lubricant tube bolts to the specified torque. Refer to
AT-413, "
OVERHAUL" .
14. Install O-ring on differential oil port of transmission case.
15. Install converter housing on transmission case.
●Apply locking sealant to mating surface of converter
housing.
SAT396D
SAT397D
SAT030D
SAT063K
Bolt Length mm (in)
A 32.8 (1.291)
B 40 (1.57)
SAT405D
Page 1967 of 3189
ASSEMBLY
AT-511
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
b. Install O-rings on accumulator piston.
●Apply ATF to O-rings.
c. Install accumulator pistons and return springs on transmission
case.
●Apply ATF to inner surface of transmission case.
17. Install lip seals for band servo oil holes on transmission case.
●Apply petroleum jelly to lip seals.
SAT406DA
Accumulator piston O-rings:
Refer to AT-515, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT407DA
Return springs:
Refer to AT- 5 1 5 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT878J
SAT021D
SAT022D
Page 1968 of 3189
AT-512
[ALL]
ASSEMBLY
18. Install control valve assembly.
a. Insert manual valve into control valve assembly.
●Apply ATF to manual valve.
b. Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
c. Install stopper ring to terminal body.
d. Tighten bolts A , B and C .
Bolt length, number and location:
SAT017D
AAT261A
: 7 - 9N·m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
BoltABC
Bolt length “ ”40 mm
(1.57 in)33 mm
(1.30 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
AAT260A