2003 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1945 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual REPAIR FOR COMPONENT PARTS
AT-489
[ALL]
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2. Press out differential side bearings.
●Be careful not to mix up the right and left bearings.
3. Remove speedometer drive gear.
4.

Page 1946 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-490
[ALL]
REPAIR FOR COMPONENT PARTS
INSPECTION
Gear, Washer, Shaft and Case
●Check mating surfaces of differential case, side gears and pin-
ion mate gears.
●Check washers for wear.
B

Page 1947 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual REPAIR FOR COMPONENT PARTS
AT-491
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b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears

Page 1948 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-492
[ALL]
REPAIR FOR COMPONENT PARTS
7. Press on differential side bearings.
SMT700B

Page 1949 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual ASSEMBLY
AT-493
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ASSEMBLYPFP:00000
Assembly (1)ECS007TN
1. Install revolution sensor onto transmission case.
Always use new sealing parts.
2. Install differential side

Page 1950 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-494
[ALL]
ASSEMBLY
5. Install return spring.
Adjustment (1)ECS007TO
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2.

Page 1951 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual ASSEMBLY
AT-495
[ALL]
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5. Attach dial indicator on differential case at transmission case
side.
6. Insert Tool into differential side gear from converter housing.
7. M

ASSEMBLY
AT-495
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5. Attach dial indicator on differential case at transmission case
side.
6. Insert Tool into differential side gear from converter housing.
7. Move Tool up and down and measure dial indicator deflection.
8. Select proper thickness of differential side bearing adjusting
shim(s) using SDS table as a guide.
9. Remove converter housing from transmission case.
10. Remove final drive assembly from transmission case.
11. Remove differential side bearing outer race from transmission
case.
12. Reinstall differential side bearing outer race and shim(s)
selected from SDS table on transmission case.
13. Reinstall converter housing on transmission case and tighten
transmission case fixing bolts to the specified torque. Refer to
AT- 4 1 3 , "
OVERHAUL" .
14. Insert Tool into differential case and measure turning torque of
final drive assembly.
●Turn final drive assembly in both directions several times
to seat bearing rollers correctly.
●When old bearing is used again, turning torque will be
slightly less than the above.
●Make sure torque is close to the specified range.
REDUCTION PINION GEAR BEARING PRELOAD
●Be sure to remove final drive assembly before doing this proce-
dure.
●Using caliper and straightedge, calculate a dimension “T”
(adjuster shim thickness) in the right figure by the following for-
mula and adjust the inspection standard for pre load (rotating
slide torque) as shown below.Differential side bearing preload “T”:
0.04 - 0.09 mm (0.0016 - 0.0035 in)
Differential side bearing adjusting shim:
Refer to AT- 5 1 5 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
AAT947
AAT477
Turning torque of final drive assembly (New bearing):
0.49 - 1.08 N-m (5.0 - 11.0 kg-cm, 4.3 - 9.5 in-lb)
AAT466
T = A − E
Inspection standard for preload:
0.1 - 0.69 N-m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)
SAT876J

Page 1952 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-496
[ALL]
ASSEMBLY
1. Remove transmission case and final drive assembly from converter housing.
2. Select proper thickness of reduction pinion gear bearing adjusting shim using the following proced

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