2003 NISSAN ALMERA N16 Electronic Repair Manual

Page 1425 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT420CA
Measure wear of 1st and 2nd double baulk rings.
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dime

Page 1426 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT804BA
SMT472C
1. Press on 1st main gear, 1st synchronizer cone, inner & outer
baulk rings and 1st & 2nd synchronizer hub.
Refer to the illustration for step 3.
Pay attention to direction of 1st & 2

Page 1427 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT059A
9. Press on thrust washer and press on mainshaft rear bearing.
10. Press on mainshaft front bearing.
11. Measure gear end play as a final check. Refer to
“DISASSEMBLY”, MT-103.
SMT744AA
Fi

Page 1428 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT062A
ASSEMBLYNJMT00191. Attach side gear thrust washers to side gears, then install pin-
ion mate washers and pinion mate gears in place.
SMT087A
2. Insert pinion mate shaft.
When inserting, be car

Page 1429 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT609A
5. Install final gear.
6. Install speedometer drive gear.
SMT648
7. Press on differential side bearings.
SMT665C
Shift Control Components
INSPECTIONNJMT0020Check contact surface and sliding su

Page 1430 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT031A
Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT034A
Mainshaft Front Bearing Outer RaceNJMT0021S02Extract the oil channel and remove the mainshaft front bear-
ing oute

Page 1431 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual NJMT0022
Input Shaft End Play and Differential Side
Bearing Preload
NJMT0022S01If any of the following parts are replaced, adjust input shaft end
play.
Input shaft
Input shaft bearing
Clutch housing
T

Page 1432 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT075AA
2. Insert Tool all the way into differential side gear. Move Tool up
and down and measure dial indicator deflection.
SMT076A
INPUTSHAFTSIDENJMT0022S01021. Set dial indicator on end of input s