2003 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1969 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual ASSEMBLY
AT-513
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19. Install oil pan.
a. Attach a magnet to oil pan.
b. Install new oil pan gasket on transmission case.
c. Install oil pan on transmission case.
●Alwa

Page 1970 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-514
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ASSEMBLY
21. Install A/T fluid charging pipe and fluid cooler tube to transmis-
sion case. Tighten A/T fluid charging pipe and fluid cooler tube
bolts to the specified

Page 1971 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-515
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsECS007TS
*: Refer to MA-19.
Shift ScheduleECS007TT
VEH

Page 1972 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-516
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SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valves
ECS007TW
CONTROL VALVE AND PLUG RETURN SPRINGS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts informatio

AT-516
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valves
ECS007TW
CONTROL VALVE AND PLUG RETURN SPRINGS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and BrakesECS007TX
REVERSE CLUTCH
*: Always check with the Parts Department for the latest parts information.
HIGH CLUTCH
No. Parts Part No.* Free length Outer diameter
Upper body
Refer to “Control
Valve Upper
Body”, AT- 4 4 9
.35 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.2618)
19 Cooler check valve spring 31742-3AX05 28.04 (1.1039) 7.15 (0.2815)
23 Pilot valve spring 31742-3AX03 38.98 (1.5346) 8.9 (0.350)
15 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.2736)
28 1-2 accumulator piston spring 31742-3AX09 55.66 (2.1913) 19.5 (0.7677)
33 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
2 Overrun clutch reducing valve spring 31742-80X06 37.5 (1.476) 7.0 (0.276)
7 Torque converter relief valve spring 31742-3AX04 33.3 (1.3110) 9.0 (0.354)
10Torque converter clutch control valve
spring31742-3AX02 53.01 (2.0870) 6.5 (0.256)
Lower body
Refer to “Control
Valve Lower
Body”, AT- 4 5 3
.34 Shuttle valve spring 31762-41X04 51.0 (2.0079) 5.65 (0.2224)
18 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
23 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
27 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
2 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
11
Pressure modifier valve spring31742-41X15 30.5 (1.201) 9.8 (0.386)
7 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Fluid cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)
— T/C pressure spring 31742-3AX07 9.0 (0.354) 7.3 (0.287)
Number of drive plates2
Number of driven plates2
Drive plate thickness mm (in)Standard 2.0 (0.079)
Allowable limit 1.8 (0.071)
Clearance mm (in)Standard 0.5 - 0.8 (0.020 - 0.031)
Allowable limit 1.2 (0.047)
Thickness of retaining platesThickness mm (in) Part number*
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)31537-31X00
31537-31X01
31537-31X02
31537-31X03
31537-31X04
Number of drive plates3
Number of driven plates5
Drive plate
thickness mm (in)Standard 1.6 (0.063)
Allowable limit 1.5 (0.059)
Clearance mm (in)Standard 1.4 - 1.8 (0.055 - 0.071)
Allowable limit 2.4 (0.094)

Page 1973 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-517
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AT*: Always check with the Parts Department for the latest parts information.
FORWARD CLUTCH
*: Always check with the Parts De

Page 1974 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-518
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
BRAKE BAND
Clutch and Brake Return SpringsECS007TY
Unit: mm (in)
*: Alway

AT-518
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
BRAKE BAND
Clutch and Brake Return SpringsECS007TY
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Oil PumpECS007TZ
*: Always check with the Parts Department for the latest parts information.
Input ShaftECS007U0
Unit: mm (in)
Planetary carrierECS007U1
Unit: mm (in) Thickness of retaining platesThickness mm (in) Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)31667-31X16
31667-31X17
31667-31X18
31667-31X19
31667-31X20
31667-31X21
Anchor end pin tightening torque 3.5 - 5.8 N-m (0.35 - 0.6 kg-m, 31 - 52 in-lb)
Number of returning revolutions for anchor end pin 2.5±0.125
Lock nut tightening torque 31 - 36 N-m (3.2 - 3.7 kg-m, 23 - 27 ft-lb)
Parts Free length Outer diameter Part number*
Forward clutch (Overrun
clutch)Outer (16 pcs) 26.6 (1.047) 10.6 (0.417) 31505-31X02
Inner (16 pcs) 26.3 (1.035) 7.7 (0.303) 31505-31X03
Reverse clutch (16 pcs) 18.6 (0.732) 8.0 (0.315) 31505-31X00
High clutch (12 pcs) 19.7 (0.776) 11.1 (0.437) 31505-31X01
Low reverse brake (20 pcs) 25.1 (0.988) 7.6 (0.299) 31505-31X04
Oil pump side clearance mm (in) 0.02 - 0.04 (0.0008 - 0.0016)
Thickness of inner gears and outer gearsInner gear
Thickness mm (in) Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)31346-31X00
31346-31X01
31346-31X02
Outer gear
Thickness mm (in) Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)31347-31X00
31347-31X01
31347-31X02
Clearance between oil pump
housing and outer gear mm
(in)Standard 0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit 0.15 (0.0059)
Oil pump cover seal ring
clearance mm (in)Standard 0.1 - 0.25 (0.0039 - 0.0098)
Allowable limit 0.25 (0.0098)
Input shaft seal ring clearanceStandard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.0091)
Clearance between planetary carrier
and pinion washerStandard 0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit 0.80 (0.0315)

Page 1975 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-519
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Final DriveECS007U2
DIFFERENTIAL SIDE GEAR CLEARANCE
DIFFERENTIAL SIDE GEAR THRUST WASHERS
*: Always check with the Parts D

Page 1976 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual AT-520
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS (FOR RE4F03B)
Unit: mm (in)
Reduction Pinion GearECS007U3
BEARING PRELOAD
TURNING TORQU

AT-520
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS (FOR RE4F03B)
Unit: mm (in)
Reduction Pinion GearECS007U3
BEARING PRELOAD
TURNING TORQUE
Dial indicator deflection Suitable shim(s)
0.31 - 0.35 (0.0122 - 0.0138)
0.35 - 0.39 (0.0138 - 0.0154)
0.39 - 0.43 (0.0154 - 0.0169)
0.43 - 0.47 (0.0169 - 0.0185)
0.47 - 0.51 (0.0185 - 0.0201)
0.51 - 0.55 (0.0201 - 0.0217)
0.55 - 0.59 (0.0217 - 0.0232)
0.59 - 0.63 (0.0232 - 0.0248)
0.63 - 0.67 (0.0248 - 0.0264)
0.67 - 0.71 (0.0264 - 0.0280)
0.71 - 0.75 (0.0280 - 0.0295)
0.75 - 0.79 (0.0295 - 0.0311)
0.79 - 0.83 (0.0311 - 0.0327)
0.83 - 0.87 (0.0327 - 0.0343)
0.87 - 0.91 (0.0343 - 0.0358)
0.91 - 0.95 (0.0358 - 0.0374)
0.95 - 0.99 (0.0374 - 0.0390)
0.99 - 1.03 (0.0390 - 0.0406)
1.03 - 1.07 (0.0406 - 0.0421)
1.07 - 1.11 (0.0421 - 0.0437)
1.11 - 1.15 (0.0437 - 0.0453)
1.15 - 1.19 (0.0453 - 0.0469)
1.19 - 1.23 (0.0469 - 0.0484)
1.23 - 1.27 (0.0484 - 0.0500)
1.27 - 1.31 (0.0500 - 0.0516)
1.31 - 1.35 (0.0516 - 0.0531)
1.35 - 1.39 (0.0531 - 0.0547)
1.39 - 1.43 (0.0547 - 0.0563)
1.43 - 1.47 (0.0563 - 0.0579)
1.47 - 1.51 (0.0579 - 0.0594)
1.51 - 1.55 (0.0594 - 0.0610)
1.55 - 1.59 (0.0610 - 0.0626)
1.59 - 1.63 (0.0626 - 0.0642)
1.63 - 1.67 (0.0642 - 0.0657)
1.67 - 1.71 (0.0657 - 0.0673)
1.71 - 1.75 (0.0673 - 0.0689)
1.75 - 1.79 (0.0689 - 0.0705)
1.79 - 1.83 (0.0705 - 0.0720)
1.83 - 1.87 (0.0720 - 0.0736)
1.87 - 1.91 (0.0736 - 0.0752)
1.91 - 1.95 (0.0752 - 0.0768)0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
0.48 (0.0189) + 0.48 (0.0189)
0.48 (0.0189) + 0.52 (0.0205)
0.52 (0.0205) + 0.52 (0.0205)
0.52 (0.0205) + 0.56 (0.0220)
0.56 (0.0220) + 0.56 (0.0220)
0.56 (0.0220) + 0.60 (0.0236)
0.60 (0.0236) + 0.60 (0.0236)
0.60 (0.0236) + 0.64 (0.0252)
0.64 (0.0252) + 0.64 (0.0252)
0.64 (0.0252) + 0.68 (0.0268)
0.68 (0.0268) + 0.68 (0.0268)
0.68 (0.0268) + 0.72 (0.0283)
1.44 (0.0567)
0.72 (0.0283) + 0.76 (0.0299)
0.76 (0.0299) + 0.76 (0.0299)
0.76 (0.0299) + 0.80 (0.0315)
0.80 (0.0315) + 0.80 (0.0315)
0.80 (0.0315) + 0.84 (0.0331)
0.84 (0.0331) + 0.84 (0.0331)
0.84 (0.0331) + 0.88 (0.0346)
0.88 (0.0346) + 0.88 (0.0346)
0.88 (0.0346) + 0.92 (0.0362)
0.92 (0.0362) + 0.92 (0.0362)
0.92 (0.0362) + 0.96 (0.0378)
0.96 (0.0378) + 0.96 (0.0378)
0.52 (0.0205) + 1.44 (0.0567)
0.56 (0.0220) + 1.44 (0.0567)
Reduction pinion gear bearing preload 0.05 mm (0.0020 in)
Turning torque of reduction pinion gear 0.1 - 0.69 N-m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)

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