Page 2097 of 3189
SUNLOAD SENSOR
ATC-117
C
D
E
F
G
H
I
K
L
MA
B
AT C
SUNLOAD SENSORPFP:27721
Removal and InstallationEJS00204
1. Remove the sunload sensor garnish.
2. Remove the sunload sensor.
RJIA1732E
Page 2098 of 3189
ATC-118
INTAKE SENSOR CIRCUIT
INTAKE SENSOR CIRCUIT
PFP:27723
Removal and InstallationEJS00205
1. Use the refrigerant collecting equipment (for HFC-134a), to dis-
charge the refrigerant from A/C system.
2. Disconnect low-pressure flexible hose and high-pressure pipe
from the evaporator.
CAUTION:
Cap or wrap the joint of the low-pressure flexible hose and
the high-pressure pipe with a suitable tool such as a vinyl
tape to avoid the entry of air.
3. Hold expansion valve and move it slightly upward. Push evapo-
rator toward rear of vehicle.
4. Remove the drain hose and lower case mounting screw.
5. Swivel rear of lower case toward passenger seat to remove
lower case.
6. Remove the intake sensor from evaporator.
RJIA1720E
RJIA0189E
RJIA0166E
Page 2099 of 3189

BLOWER UNIT
ATC-119
C
D
E
F
G
H
I
K
L
MA
B
AT C
BLOWER UNITPFP:27200
Removal and InstallationEJS00206
REMOVAL
1. Remove the glove box assembly.
2. Remove the glove box cover and instrument lower assist panel.
3. Remove the ECM with ECM bracket.
4. Remove the blower unit fixing bolt and screw.
5. Disconnect the blower motor connector, intake door motor con-
nector and auto amp. connector.
6. Remove the harness fixing clip.
7. Move the blower unit downwards.
CAUTION:
Slide the blower unit toward the passenger side, remove loca-
tion pins (2 pieces), then move it downwards.
8. Remove the blower unit.
INSTALLATION
CAUTION:
●Make sure the location pins (2 pieces) are securely installed.
Disassembly and AssemblyEJS00207
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0167E
1. Auto amplifier 2. Screw 3. Cooling hose
4. Blower fan motor assembly 5. Washer 6. Blower fan
7. Nut 8. Screw 9. Intake bellmouth
10. Intake door lever 2 11. Intake door lever 1 12. Intake door link
13. Intake door motor 14. Screw 15. Upper case
16. Intake door 2 17. Intake door 1 18. Adapter assembly
19. Screw 20. Ventilation air filter 21. Filter cover
22. Screw 23. Bracket 24. Screw
25. Under cover clip 26. Screw
RJIA0168J
Page 2100 of 3189
ATC-120
BLOWER MOTOR
BLOWER MOTOR
PFP:27226
Removal and InstallationEJS00208
1. Remove the blower unit. Refer to AT C - 11 9 , "Removal and Instal-
lation" .
2. Remove the auto amp.
3. Remove the blower unit fixing screw, then separate the blower
unit.
4. Remove the cooling hose and blower fan.
RJIA0169E
RJIA0356E
Page 2101 of 3189
INTAKE DOOR MOTOR
ATC-121
C
D
E
F
G
H
I
K
L
MA
B
AT C
INTAKE DOOR MOTORPFP:27730
Removal and InstallationEJS00209
1. Remove the blower unit. Refer to AT C - 11 9 , "Removal and Instal-
lation"
2. Remove the intake door motor from the blower unit.
RJIA0822E
RJIA1721E
Page 2102 of 3189
ATC-122
HEATER & COOLING UNIT ASSEMBLY
HEATER & COOLING UNIT ASSEMBLY
PFP:27110
Removal and InstallationEJS0020A
REMOVAL
1. Use the refrigerant collecting equipment (For HFC-134a) to dis-
charge the refrigerant from A/C system.
2. Drain coolant from cooling system. Refer to LC-17, "Changing
Engine Coolant" for QG engine, LC-43, "Changing Engine Cool-
ant" for YD engine.
3. Disconnect two heater hoses from heater core pipe.
4. Disconnect the low-pressure flexible hose and high-pressure
pipe from the evaporator.
CAUTION:
Cap or wrap the joint of the low-pressure flexible hose and the
high-pressure pipe with a suitable tool such as a vinyl tape to
avoid the entry of air.
5. Remove the instrument panel assembly.
6. Remove the blower unit.
7. Remove clips of vehicle harness from steering member.
8. Remove the instrument stay.
RJIA1734E
RJIA1722E
RJIA1723E
Page 2103 of 3189
HEATER & COOLING UNIT ASSEMBLY
ATC-123
C
D
E
F
G
H
I
K
L
MA
B
AT C
9. Remove the fixing bolts from heater & cooling unit.
10. Remove the steering member.
11. Remove the heater & cooling unit.
INSTALLATION
1. Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer to LC-17, "Changing Engine Coolant" for QG engine, LC-43, "Chang-
ing Engine Coolant" for YD engine.
Disassembly and AssemblyEJS0020B
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA1724E
1. Screw 2. Foot duct (left) 3. Heater & cooling unit case (left)
4. Ventilator door 5. Defroster door 6. Air mix door
7. Sensor bracket 8. Intake sensor 9. Screw
10. Aspirator 11. Aspirator duct 12. Heater & cooling unit case (right)
13. Foot duct (right) 14. Mode door lever 2 15. Screw
RJIA0825E
Page 2104 of 3189
ATC-124
HEATER & COOLING UNIT ASSEMBLY
16. Mode door link 2 17. Screw 18. Mode door lever 1
19. Fan control amp. 20. Screw 21. Mode door motor
22. Screw 23. Screw 24. Air mix door motor
25. Screw 26. Actuator bracket 27. Screw
28. Mode door link 29. Air mix door lever 30. Screw
31. Heater core 32. Evaporator 33. Expansion valve
34. Bolt 35. Cooler grommet 36. Instrument bracket
37. Drain hose 38. Lower case 39. Screw