2003 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1361 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT604A INSPECTIONNJMT0046Mainshaft and GearsNJMT0046S01Check shaft for cracks, wear or bending. Check gears for excessive wear, chips or cracks. SMT387A SynchronizerNJMT0046S02Check spline portion of

Page 1362 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT603A ASSEMBLYNJMT00471. Assemble 1st & 2nd and 3rd & 4th synchronizers. SMT761B Be careful not to hook front and rear ends of spread spring to the same insert. SMT605AA 2. Install 1st gear needle b

Page 1363 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT606AA 6. Press on 5th main gear. SMT592-A 7. Install thrust washer. 8. Select and install mainshaft C-ring that gives proper clearance of groove in mainshaft. Allowable clearance of groove: 0-0.1mm

Page 1364 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT147AA 4. Drive out retaining pin and draw out pinion mate shaft. 5. Remove pinion mate gears and side gears. SMT083A INSPECTIONNJMT0049Gear, Washer, Shaft and CaseNJMT0049S01Check mating surfaces o

Page 1365 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT610AB 4. Measure clearance between side gear and differential case with washers following the procedure below: a. Set Tool and dial indicator on side gear. SMT611A b. Move side gear up and down to

Page 1366 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT086C Shift Control Components INSPECTIONNJMT0051Check contact surface and sliding surface for wear, scratches, projections or other damage. SMT660A Case Components DISASSEMBLY AND ASSEMBLYNJMT0052I

Page 1367 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT634 3. Install welch plug. Apply recommended sealant to mating surface of trans- mission case. SMT635-A 4. Install input shaft rear bearing. SMT636-A Mainshaft Front Bearing Outer Race and Oil Chan

Page 1368 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual Mainshaft Rear Bearing Outer RaceNJMT0052S04Refer to “Mainshaft Bearing Preload”, MT-121. Differential Side Bearing Outer RaceNJMT0052S06Refer to “Differential Side Bearing Preload”, MT-121. R
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