2003 NISSAN ALMERA N16 Electronic Repair Manual

Page 1417 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT138A
14. Remove reverse check assembly and check ball.
Be careful not to lose check ball.
SMT618AA
SMT027A
15. Remove retaining pin and detach the selector.
SMT028A
16. Remove drain plug for conven

Page 1418 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT121C
Input Shaft and Gears
DISASSEMBLYNJMT00111. Before disassembly, check 3rd, 4th and 5th input gear end
plays.
Gear end play:
Refer to SDS, MT-132.
SMT476C
If not within specification, disassemb

Page 1419 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT040A
5. Remove snap ring.
SMT041AA
6. Remove 3rd & 4th synchronizer and 3rd input gear.
SMT042AA
7. Remove input shaft front bearing.
SMT636A
INSPECTIONNJMT0012Input shaft and GearsNJMT0012S01Check

Page 1420 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT140
Measure clearance between baulk ring and gear (3rd, 4th and
5th).
Clearance between baulk ring and gear:
Standard
1.0 - 1.35 mm (0.0394 - 0.0531 in)
Wear limit
0.7 mm (0.028 in)
SMT516B
Measure

Page 1421 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT441C
1. Place inserts in three grooves on coupling sleeve (3rd & 4th
synchronizer).
SMT477C
SMT123C
2. Install 3rd input gear and 3rd baulk ring.
3. Press on 3rd & 4th synchronizer hub.
Pay attenti

Page 1422 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT752C
b. Install insert springs with reverse baulk ring onto coupling
sleeve.
Pay attention to position of insert springs.
c. Place 5th baulk ring on 5th input gear.
d. Install reverse synchronizer

Page 1423 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT191A
Mainshaft and Gears
DISASSEMBLYNJMT00141. Before disassembly, check 1st and 2nd main gear end plays.
Gear end play:
Refer to SDS, MT-132.
If not within specification, disassemble and check con

Page 1424 of 3189

NISSAN ALMERA N16 2003  Electronic Repair Manual SMT047A
6. Remove snap ring.
SMT048A
7. Remove 1st & 2nd synchronizer hub and 1st main gear.
SMT639AA
8. Remove mainshaft front bearing.
SMT640A
INSPECTIONNJMT0015Mainshaft and GearsNJMT0015S01Check m