2003 NISSAN ALMERA N16 Electronic Repair Manual

fuel tank capacity headrest fuel fill door release USB port fuse diagram jump start terminals

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NISSAN ALMERA N16 2003 Electronic Repair Manual ENGINE ASSEMBLY
EM-67
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ENGINE ASSEMBLYPFP:10001
Removal and InstallationEBS00LQY
YEM017
1. RH engine mounting 2. RH engine mounting bracket 3. LH engine mounting
4. Rear

Page 146 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual EM-68
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ENGINE ASSEMBLY
WARNING:
●Position vehicle on a flat and solid surface.
●Place chocks at front and back of rear wheels.
●Do not remove engine until exhaust system has complete

EM-68
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ENGINE ASSEMBLY
WARNING:
●Position vehicle on a flat and solid surface.
●Place chocks at front and back of rear wheels.
●Do not remove engine until exhaust system has completely cooled off, otherwise, you may burn
yourself and/or fire may break out in fuel line.
●Before disconnecting fuel hose, release pressure.
Refer to EC-34 (WITH EURO-OBD), EC-428 (WITHOUT EURO-OBD).
●Be sure to lift engine and transaxle in a safe manner.
●For engines not equipped with engine slingers, attach proper slingers and bolts described in
PARTS CATALOG.
CAUTION:
●When lifting engine, be sure to clear surrounding parts. Use special care near accelerator wire
casing, brake lines and brake master cylinder.
●When lifting the engine, always use engine slingers in a safe manner.
●When removing drive shaft, be careful not to damage grease seal of transaxle.
●Before separating engine and transaxle, remove crankshaft position sensor (POS) from the cylin-
der block assembly.
●Always be extra careful not to damage edge of crankshaft position sensor (POS), or signal plate
teeth.
Engine cannot be removed separately from transaxle. Remove engine with transaxle as an assembly.
REMOVAL
1. Drain coolant from radiator and cylinder block. Refer to LC-17, "Chacking Engine Coolant".
2. Remove coolant reservoir tank and bracket.
3. Drain engine oil.
4. Remove battery and battery tray.
5. Remove air cleaner and air duct.
6. Remove drive belts.
7. Remove alternator and air conditioner compressor from engine.
8. Remove power steering oil pump from engine and position aside.
Power steering oil pump does not need to be disconnected from power steering tubes.
9. Remove the following parts:
●RH and LH front tires
●Splash covers
●RH and LH brake caliper assemblies
Refer to BR-28,"Removal".
Brake hose does not need to be disconnected from brake
caliper assembly. Never depress brake pedal.
●RH & LH drive shaft. Refer to AX-11, "Removal".
When removing drive shaft, be careful not to damage
transaxle side grease seal.
●Disconnect control rod and support rod from transaxle. (M/T
models.)
Refer to MT-26, "Removal".
●Disconnect control cable from transaxle. (A/T models.)
Refer to AT-411, "Removal".
SEM174D
SEM109G

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NISSAN ALMERA N16 2003 Electronic Repair Manual ENGINE ASSEMBLY
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●Center member
●Front exhaust tube
●Stabilizer bar
●Cooling fan
●Radiator
●Disconnect wires, harness, pipes, hoses and so on.
10. Lift

Page 148 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual EM-70
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CYLINDER BLOCK
CYLINDER BLOCK
PFP:11010
Disassembly and AssemblyEBS00LQM
PBIC0975E

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NISSAN ALMERA N16 2003 Electronic Repair Manual CYLINDER BLOCK
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CAUTION:
Apply new engine oil to parts marked in illustration before installation.
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle,

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NISSAN ALMERA N16 2003 Electronic Repair Manual EM-72
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CYLINDER BLOCK
●A commercial engine stand can be used.
NOTE:
●This example is an engine stand for holding at transaxle
mounting side with the flywheel or drive plate removed.
3

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NISSAN ALMERA N16 2003 Electronic Repair Manual CYLINDER BLOCK
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11. Remove the piston and connecting rod assembly.
●Before removing the piston and connecting rod assembly,
check the connecting rod si

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NISSAN ALMERA N16 2003 Electronic Repair Manual EM-74
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CYLINDER BLOCK
c. Push out piston pin with stick of outer diameter approximately 17
mm (0.67 in).
15. Remove main bearing cap bolts.
●Loosen main bearing cap bolts in several steps

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