2003 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1385 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT675DB
8. Remove 4th input gear, baulk ring, 4th gear needle bearing,
and 4th gear C-ring from input shaft.
9. Press out both 3rd & 4th synchronizer hub assembly and 3rd
input gear from input shaft.

Page 1386 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT841D
Measure the movement (play, dimension “L”) of 3rd & 4th cou-
pling sleeve with their end fixed and the other end lifted as
shown in the figure. If the movement exceeds specification,
repla

Page 1387 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT695D
Install synchronizer hub with its three grooves facing the front
side (3rd input gear side).
SMT699D
Install 3rd & 4th coupling sleeve with its chamfered surface
facing the 4th input gear side

Page 1388 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT703D
10. Position 5th input gear as shown in the figure, and install it on
input shaft.
SMT702DB
11. Install 5th input gear.
CAUTION:
Do not reuse 5th input gear.
12. Install 5th gear rear C-ring o

Page 1389 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT760D
Mainshaft and Gears
DISASSEMBLYNJMT00591. Before disassembly, measure gear end play.
Gear end play:
Refer to SDS, MT-124.
If end play is not within the specificed limit, disassemble and
check

Page 1390 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT681DB
7. Place bearing replacer between 5th & reverse synchronizer
hub and 5th main gear, and press out both reverse gear bush-
ing and 5th & reverse synchronizer assembly.
8. Remove 5th main gear,

Page 1391 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT637A
SynchronizersNJMT0060S02Check spline area of coupling sleeves, hubs and gears for
wear or cracks.
Check baulk rings for cracks or deformation.
Check insert springs for wear or deformation.
SMT

Page 1392 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual Measure wear of 1st and 2nd baulk ring.
a) Place baulk rings in position on synchronizer cone.
b) While holding baulk ring against synchronizer cone as far as it
will go, measure dimensions “A” an

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