2003 NISSAN ALMERA N16 Electronic Repair Manual

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Page 1353 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual NJMT0040 SMT571 1. Remove transmission case while slightly tilting it to prevent 5th shift fork from interfering with case. SMT188A 2. Draw out reverse idler spacer and fork shaft, then remove 5th and

Page 1354 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT580 c. Remove reverse idler gear and final drive assembly. SMT648AA 5. Remove oil pocket, shift check ball, shift check spring and check ball plug. SMT599AA 6. Drive retaining pin out of striking l

Page 1355 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT585 8. Remove check sleeve assembly. GI MA EM LC EC FE CL AT AX SU BR ST RS BT HA SC EL IDX DISASSEMBLYRS5F30A MT-35

Page 1356 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT734A Input Shaft and Gears DISASSEMBLYNJMT00421. Before disassembly, check 5th input gear end play. Gear end play: Refer to SDS, MT-119. If not within specification, disassemble and check contact s

Page 1357 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT602A INSPECTIONNJMT0043Input Shaft and GearsNJMT0043S01Check shaft for cracks, wear or bending. Check gears for excessive wear, chips or cracks. SMT387A SynchronizerNJMT0043S02Check spline portion

Page 1358 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT761B Be careful not to hook front and rear ends of spread spring to the same insert. SMT731-A 2. Install bearing retainer. 3. Press on input shaft front bearing. 4. Install spacer. SMT735A 5. Selec

Page 1359 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT938D 9. Install input shaft rear bearing. 10. Select and install snap ring that gives the proper clearance of input shaft groove. Allowable clearance of groove: 0-0.1mm(0-0.004in) Snap ring of inpu

Page 1360 of 3189

NISSAN ALMERA N16 2003 Electronic Repair Manual SMT593-A 5. Press out 5th main gear. SMT687C 6. Remove 4th main gear, 4th bushing and steel ball. Be careful not to lose steel ball. SMT780AA 7. Remove 3rd & 4th synchronizer, 3rd main gear, 2nd & 3rd
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