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ON-VEHICLE SERVICE
AT-409
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Differential Side Oil Seal ReplacementECS007T2
1. Remove drive shaft assemblies. Refer to AX-10, "FRONT
DRIVE SHAFT".
2. Remove oil seals.
3. Install oil seals.
●Apply ATF to oil seal surface before installing.
●Drift for installing
●Install oil seals so that dimensions “A” and “B” are within
specifications.
Unit: mm (in)
4. Reinstall any part removed.
Revolution Sensor ReplacementECS007T3
1. Disconnect revolution sensor harness connector.
2. Remove harness bracket from A/T.
3. Remove revolution sensor from A/T.
4. Reinstall any part removed.
Always use new sealing parts.
SAT905D
AAT976
AB
5.5 to 6.5 (0.217 to 0.256)−0.5 to 0.5 (−0.020 to 0.020)
MCIB9018E
SAT303G
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![NISSAN ALMERA N16 2003 Electronic Repair Manual AT-410
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REMOVAL AND INSTALLATION
PFP:00000
RemovalECS007T4
CAUTION:
Before separating transaxle from engine, remove the crankshaft
position sensor (OBD) from transaxle. B NISSAN ALMERA N16 2003 Electronic Repair Manual AT-410
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REMOVAL AND INSTALLATION
PFP:00000
RemovalECS007T4
CAUTION:
Before separating transaxle from engine, remove the crankshaft
position sensor (OBD) from transaxle. B](/manual-img/5/57350/w960_57350-1865.png)
AT-410
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REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION
PFP:00000
RemovalECS007T4
CAUTION:
Before separating transaxle from engine, remove the crankshaft
position sensor (OBD) from transaxle. Be careful not to damage
sensor.
1. Remove battery and bracket.
2. Remove air duct between throttle body and air cleaner.
3. Disconnect A/T solenoid harness connector, PNP switch har-
ness connector and revolution sensor harness connector.
4. Remove crankshaft position sensor (OBD) from transaxle.
5. Drain ATF from transaxle.
6. Disconnect control cable from transaxle.
7. Disconnect fluid cooler hoses.
8. Remove drive shafts. Refer to AX-10, "FRONT DRIVE SHAFT".
9. Remove the intake manifold support bracket. Refer to EM-16,
"INTAKE MANIFOLD" .
10. Remove starter motor from transaxle.
11. Remove upper bolts fixing transaxle to engine.
12. Support transaxle with a jack.
13. Remove center member.
●Tighten center member fixing bolts to specified torque, Refer
to EM-67, "
ENGINE ASSEMBLY" .
14. Remove center member, engine insulator and engine mounting bracket.
●Tighten center member fixing bolts to specified torque, Refer to EM-67, "ENGINE ASSEMBLY" .
SAT501HA
Tighten bolts to specified torque.
: 41 - 52 N-m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
SAT304G
AAT469
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![NISSAN ALMERA N16 2003 Electronic Repair Manual REMOVAL AND INSTALLATION
AT-411
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15. Remove suspension member. Refer to SU-5, "FRONTSUSPEN-
SION MEMBER".
16. Remove dust cover from converter housing.
Rotate cr NISSAN ALMERA N16 2003 Electronic Repair Manual REMOVAL AND INSTALLATION
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15. Remove suspension member. Refer to SU-5, "FRONTSUSPEN-
SION MEMBER".
16. Remove dust cover from converter housing.
Rotate cr](/manual-img/5/57350/w960_57350-1866.png)
REMOVAL AND INSTALLATION
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15. Remove suspension member. Refer to SU-5, "FRONTSUSPEN-
SION MEMBER".
16. Remove dust cover from converter housing.
Rotate crankshaft to gain access to securing bolts.
17. Remove securing bolts between drive plate and torque con-
verter. when crank shaft rotates, turn to right at the front side of
engine.
18. Support engine with a jack.
19. Remove bolts fixing transaxle to engine.
20. Lower transaxle while supporting it with a jack.
InstallationECS007T5
1. Check drive plate runout.
CAUTION:
Do not allow any magnetic materials to contact the ring
gear teeth.
●If this runout is out of allowance, replace drive plate with ring
gear.
2. When connecting torque converter to transaxle, measure dis-
tance “A” to be certain that they are correctly assembled.
3. Install torque converter to drive plate.
●With converter installed, rotate crankshaft several turns
to check that transaxle rotates freely without binding.
AAT259A
Maximum allowable runout :
Refer to EM-92, "
FLYWHEEL RUNOUT" .
SAT977H
Distance “A”: 21.1 mm (0.831 in) or more
SAT573D
AAT266A
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![NISSAN ALMERA N16 2003 Electronic Repair Manual AT-412
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REMOVAL AND INSTALLATION
4. Tighten bolts fixing transaxle.
5. Reinstall any part removed.
6. Adjust control cable. Refer to AT- 4 0 8 , "
Control Cable Adjust-
ment" .
7. NISSAN ALMERA N16 2003 Electronic Repair Manual AT-412
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REMOVAL AND INSTALLATION
4. Tighten bolts fixing transaxle.
5. Reinstall any part removed.
6. Adjust control cable. Refer to AT- 4 0 8 , "
Control Cable Adjust-
ment" .
7.](/manual-img/5/57350/w960_57350-1867.png)
AT-412
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REMOVAL AND INSTALLATION
4. Tighten bolts fixing transaxle.
5. Reinstall any part removed.
6. Adjust control cable. Refer to AT- 4 0 8 , "
Control Cable Adjust-
ment" .
7. Check continuity of PNP switch. Refer to AT- 111 , "
DTC P0705
PARK/NEUTRAL POSITION (PNP) SWITCH" .
8. Refill transaxle with ATF and check fluid level.
9. Move selector lever through all positions to be sure that tran-
saxle operates correctly. With parking brake applied, idle
engine. Move selector lever through “N” to “D”, to “2”, to “1” and
“R” positions. A slight shock should be felt through the hand
gripping the selector each time the transaxle is shifted.
10. Perform road test. Refer to AT- 2 6 6 , "
Road Test" .
Bolt No.Tightening torque
N-m (kg-m, ft-lb)Bolt length “ L ”
mm (in)
1 70 - 79 (7.1 - 8.1, 51 - 59) 55 (2.17)
2 70 - 79 (7.1 - 8.1, 51 - 59) 50 (1.97)
3 70 - 79 (7.1 - 8.1, 51 - 59) 65 (2.56)
4 16 - 21 (1.6 - 2.1, 12 - 15) 35 (1.38)
5 16 - 21 (1.6 - 2.1, 12 - 15) 47 (1.85)
MCIB9009E
SAT638A
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OVERHAUL
AT-413
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OVERHAULPFP:00000
Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing RetainerECS007T6
COMPONENTS
DISASSEMBLY
1. Remove seal rings from output shaft and bearing retainer.
SAT487JA
SAT644D
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AT-414
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OVERHAUL
SAT936J
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OVERHAUL
AT-415
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MCIB9010E
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AT-416
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OVERHAUL
Oil Channel
ECS007T7
MCIB9011E