Page 1097 of 3189
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC will be displayed. Refer to GI-23, “Incident
Simulation Tests”.
2) “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
SEF720X
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ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD
CONSULT-II (Cont’d)
EC-43
Page 1098 of 3189

SEF858S
Introduction
SEF233G
SEF234G
NJEC0630The engine has an ECM to control major systems such as fuel
injection control, fuel injection timing control, glow control system,
etc. The ECM accepts input signals from sensors and instantly
drives electronic control fuel injection pump. It is essential that both
input and output signals are proper and stable. At the same time,
it is important that there are no malfunctions such as vacuum leaks,
or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs inter-
mittently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the malfunctions. A
road test with CONSULT-II or a circuit tester connected should be
performed. Follow the “Work Flow”, EC-46.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” malfunctions first.
This will help troubleshoot driveability incidents on an electronically
controlled engine vehicle.
SEF907L
DIAGNOSTIC WORKSHEETNJEC0630S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
troubleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
TROUBLE DIAGNOSIS — INTRODUCTIONYD
Introduction
EC-44
Page 1099 of 3189
Worksheet SampleNJEC0630S0101
MTBL0533
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TROUBLE DIAGNOSIS — INTRODUCTIONYD
Introduction (Cont’d)
EC-45
Page 1100 of 3189
Work FlowNJEC0631
YEC400A
*1 If time data of “SELF-DIAG
RESULTS” is other than “0”, per-
form “TROUBLE DIAGNOSIS
FOR INTERMITTENT INCIDENT”,
EC-71.
*2 If the incident cannot be verified,perform “TROUBLE DIAGNOSIS
FOR INTERMITTENT INCIDENT”,
EC-71.
*3 If the on board diagnostic system
cannot be performed, check main
power supply and ground circuit.Refer to “TROUBLE DIAGNOSIS
FOR POWER SUPPLY”, EC-72.
*4 If malfunctioning part cannot be
detected, perform “TROUBLE
DIAGNOSIS FOR INTERMIT-
TENT INCIDENT”, EC-71.
TROUBLE DIAGNOSIS — INTRODUCTIONYD
Work Flow
EC-46
Page 1101 of 3189

DESCRIPTION FOR WORK FLOW=NJEC0631S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using
the “DIAGNOSTIC WORKSHEET”, EC-44.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II) the DTC, then erase the
DTC. Refer to EC-34.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-71.
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The
“Symptom Matrix Chart” will be useful. Refer to EC-53.) Also check relatedservice bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” is useful to verify the incident. Connect CONSULT-II to the vehicle in DATA
MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-71.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read the DTC
by using CONSULT-II.
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG)
mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-71.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The
DTC cannot be displayed by this check, however, this simplified “check” isan effective alternative.
The “NG” result of the “Overall Function Check” is the same as the DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTCPXXXX.
If the normal code is indicated, proceed to the Basic Inspection, EC-48. Then perform inspections according to
the Symptom Matrix Chart. Refer to EC-53.
STEP VIIdentify where to begin diagnosis based on the relationship study betweensymptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-66 or EC-63.
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-25, “Circuit
Inspection”.
Repair or replace the malfunction parts.
If the malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT”, EC-71.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code (DTCP0000 or 0505) is detected. If the
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM.
(Refer to EC-34.)GI
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TROUBLE DIAGNOSIS — INTRODUCTIONYD
Work Flow (Cont’d)
EC-47
Page 1102 of 3189

Basic InspectionNJEC0632Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
Headlamp switch is OFF,
On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
Air conditioner switch is OFF,
Rear defogger switch is OFF,
Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a relatedincident.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to MA-4, “Peri-
odic Maintenance”.
3. Open engine hood and check the following:
Harness connectors for improper connections
Vacuum hoses for splits, kinks, or improper connections
Wiring for improper connections, pinches, or cuts
SEF142I
4. Start engine and warm it up to the normal operating temperature.
GO TO 2.
2 PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
GO TO 3.
TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection
EC-48
Page 1103 of 3189
3 CHECK IDLE SPEED
With CONSULT-II
1. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
2. Read idle speed.
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Without CONSULT-II
Check idle speed.
725±25 rpm
OK or NG
OKINSPECTION END
NG GO TO 4.
4 CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK GO TO 5.
NG Repair or replace.
5 BLEED AIR FROM FUEL SYSTEM
1. Stop engine.
2. Use priming pump to bleed air from fuel system. Refer to “AIR BLEEDING”, EC-32.
GO TO 6.
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TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection (Cont’d)
EC-49
Page 1104 of 3189
6 CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
SEF817Y
Without CONSULT-II
1. Start engine and let it idle.
2. Check idle speed.
725±25 rpm
OK or NG
OKINSPECTION END
NG GO TO 7.
7 DRIN WATER FROM FUEL FILTER
Drain water from fuel filter. Refer to “WATER DRAINING”, EC-32.
GO TO 8.
8 CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
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Without CONSULT-II
1. Start engine and let it idle.
2. Check idle speed.
725±25 rpm
OK or NG
OKINSPECTION END
NG GO TO 9.
TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection (Cont’d)
EC-50