Page 1345 of 3189
SMT931D
MODEL QG18DE ENGINE=NJMT0008S0202
Bolt No. Tightening torque N·m (kg-m, ft-lb) “” mm (in)
131 - 40 (3.1 - 4.1, 23 - 29) 70 (2.76)
231 - 40 (3.1 - 4.1, 23 - 29) 80 (3.15)
316 - 21 (1.6 - 2.2, 12 - 15) 25 (0.98)
431 - 40 (3.1 - 4.1, 23 - 29) 30 (1.18)
A31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
B31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
C15 - 20 (1.5 - 2.1, 11 - 15) 17.5 (0.69)GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REMOVAL AND INSTALLATIONRS5F30A, RS5F70A
Installation (Cont’d)
MT-25
Page 1346 of 3189

NJMT0090
SMT928D
RemovalNJMT0090S01CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1. Remove battery and its bracket.
2. Remove fuse box from battery bracket.
3. Remove air cleaner box with mass air flow sensor.
4. Remove air breather hose and vacuum pump hose.
SMT650CB
5. Remove terminal and connector from starter motor.
6. Remove starter motor from transaxle.
7. Remove clutch hose clamp.
8. Remove clutch operating cylinder from transaxle.
9. Disconnect speedometer pinion, PNP switch harness connec-
tors and ground harness.
10. Remove crankshaft position sensor (POS) from transaxle front
side.
11. Remove front exhaust tube.
SMT929D
12. Remove shift control rod and support rod bracket from tran-
saxle.
13. Drain gear oil from transaxle.
14. Draw out drive shafts from transaxle. Refer to AX-11,
“Removal”.
15. Support engine and transaxle by placing a jack under the tran-
saxle.
16. Remove bolts securing center member.
SMT950D
17. Take out engine mounting bracket and transaxle installation
bolts. Refer to EM-67, “Removal and Installation”.
18. Remove bolts securing transaxle under side.
19. Temporarily tighten center member.
20. Lower the lift.
REMOVAL AND INSTALLATIONRS5F50A
Removal
MT-26
Page 1347 of 3189
SMT940D
SMT951D
21. Pick up EGI harness clamp and install engine slinger. Next, set
chain block.
22. Jack up the air compressor engine bracket.
23. Remove engine front mounting.
24. Remove LH side mounting. Refer to EM-67, “Removal and
Installation”.
SMT952D
25. Jack up until engine oil filter bracket bolts are just about to
touch the side frame.
SMT941D
26. Remove bolts securing transaxle.
27. While the transaxle is suspended, withdraw the transaxle case
from the engine without hitting suspension member.
Open the front of the transaxle when the clutch cover
appears. Then, lower the transaxle pulling it toward the
right front.
The spacer between the engine and transaxle should be
left at the engine side.
28. Remove spacer.
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REMOVAL AND INSTALLATIONRS5F50A
Removal (Cont’d)
MT-27
Page 1348 of 3189
SMT941D
InstallationNJMT0090S021. Put transaxle under the engine compartment.
2. Set chain block on transaxle and hang.
3. Lift up transaxle case so as not to hit against the side frame
and suspension member.
4. Assemble transaxle to engine.
Tighten LH mount, rear side mount and center member bolts.
Refer to EM-67, “Removal and Installation”.
Tighten clutch operating cylinder bolts. Refer to CL-15, “Instal-
lation”.
Tighten starter motor bolts. Refer to SC-22, “Removal and
Installation”.
Install drive shafts. Refer to AX-12, “Installation”.
Tighten all transaxle bolts and any part removed.
SMT932D
MODEL YD ENGINENJMT0090S0201
Bolt No. Tightening torque N·m (kg-m, ft-lb) “” mm (in)
140 - 49 (4.0 - 5.0, 29 - 36) 70 (2.76)
230.4 - 36.3 (3.1 - 3.7, 23 - 26) 60 (2.36)
330.4 - 36.3 (3.1 - 3.7, 23 - 26) 55 (2.17)
REMOVAL AND INSTALLATIONRS5F50A
Installation
MT-28
Page 1349 of 3189
NJMT0038
ComponentsNJMT0038S01
YMT028
1. Control lever knob
2. Boot
3. Control lever socket
4. Control lever
5. Bearing seat spring
6. Seat
7. Bush
8. O-ring9. Hand lever socket
10. Plate bolt
11. Transaxle hole cover
12. Mass damper
13. Holder bracket
14. Return spring rubber
15. Return spring
16. Control rod17. Bush
18. Collar
19. Bush
20. Collar
21. Support rod
22. Plate
23. Support rod bracket
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TRANSAXLE GEAR CONTROL
Components
MT-29
Page 1350 of 3189
NJMT0039
Case ComponentsNJMT0039S01
SMT956DA
1. Clutch housing
2. Input shaft oil seal
3. Oil pocket
4. Bearing retainer
5. Torx screw
6. Filler plug
7. Air breather tube
8. Welch plug
9. O-ring10. Case cover
11. Back-up lamp switch
12. Differential oil seal
13. Drain plug
14. Transmission case
15. Oil gutter
16. Reverse idler shaft
17. Oil channel
18. Striking rod oil seal19. Boot
20. Differential oil seal
21. O-ring
22. Speedometer pinion assembly
23. Magnet
24. Earth term
25. Welch plug
26. Welch plug
27. PNP switch
OVERHAULRS5F30A
Case Components
MT-30
Page 1351 of 3189

Gear Components=NJMT0039S02
NMT135
1. Reverse idler gear
2. Reverse idler bushing
3. Reverse idler spacer
4. Snap ring
5. Spacer
6. Input shaft front bearing
7. Input shaft
8. Oil plug
9. 5th gear needle bearing
10. 5th input gear
11. Coupling sleeve
12. Baulk ring
13. 5th synchronizer hub
14. Spread spring
15. Shifting insert
16. 5th stopper
17. Input shaft rear bearing
18. Mainshaft front bearing
19. Mainshaft20. 1st main gear
21. 1st gear needle bearing
22. Steel ball
23. 2nd & 3rd bushing
24. 4th main gear
25. 5th main gear
26. Thrust washer
27. Mainshaft C-ring
28. C-ring holder
29. Mainshaft rear bearing
30. Spacer
31. Mainshaft rear bearing adjusting
shim
32. 4th bushing
33. 3rd & 4th synchronizer hub
34. 3rd main gear
35. 2nd main gear
36. 1st & 2nd synchronizer hub
37. Reverse main gear (Coupling
sleeve)38. Differential case
39. Final gear
40. Differential side bearing adjusting
shim
41. Differential side bearing
42. Retaining pin
43. Pinion mate thrust washer
44. Speedometer drive gear
45. Speedometer stopper
46. Side gear
47. Pinion mate gear
48. Pinion mate shaft
49. Side gear thrust washer
50. Snap ring
51. 1st inner baulk ring
52. 1st synchronizer cone
53. 1st outer baulk ring
GI
MA
EM
LC
EC
FE
CL
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
OVERHAULRS5F30A
Gear Components
MT-31
Page 1352 of 3189
Shift Control Components=NJMT0039S03
SMT592D
1. Reverse check spring
2. Reverse check plug
3. Check ball plug
4. Shift check ball
5. Shift check spring
6. Fork shaft support spring
7. Shifter cap
8. Fork shaft
9. 5th shift fork10. 3rd & 4th shift fork
11. 1st & 2nd shift fork
12. Control bracket
13. Striking interlock
14. Retaining pin
15. Retaining pin
16. Yoke
17. Striking rod18. Striking lever
19. Check ball (Large)
20. Check ball (Small)
21. Check sleeve
22. O-ring
23. Select return spring
24. Check plunger
25. Stopper pin
OVERHAULRS5F30A
Shift Control Components
MT-32