Page 1289 of 3342

B: SERVICE DATA
ITEM STANDARD SERVICE LIMIT
Front brakePad thickness
(including back metal)17 mm (0.67 in) 7.5 mm (0.295 in)
Disc thickness 24 mm (0.94 in) 22 mm (0.87 in)
Disc runout—0.075 mm (0.0030 in)
Rear brake (Disc type)Pad thickness
(including back metal)15 mm (0.59 in) 6.5 mm (0.256 in)
Disc thickness 10 mm (0.39 in) 8.5 mm (0.335 in)
Disc runout—0.10 mm (0.0039 in)
Rear brake (Drum type)Inside diameter 228.6 mm (9 in) 230.6 mm (9.08 in)
Lining thickness 4.1 mm (0.161 in) 1.5 mm (0.059 in)
Rear brake (Disc type
parking)Inside diameter 170 mm (6.69 in) 171 mm (6.73 in)
Lining thickness 3.2 mm (0.126 in) 1.5 mm (0.059 in)
Parking brake Lever stroke 7 to 8 notches/196N (20 kg, 44 lb)
Without ABS and TCS With ABS and TCS
Brake boosterBrake pedal force Fluid pressure
Brake fluid pressure
without engine running147 N
(15 kg, 33 lb)785 kPa
(8 kg/cm
2, 114 psi)588 kPa
(6 kg/cm2, 85 psi)
294 N
(30kg, 66 lb)2,158 kPa
(22 kg/cm
2, 313 psi)1,667 kPa
(17 kg/cm2, 242 psi)
Brake fluid pressure with
engine running and
vacuum at 66.7 kPa (500
mmHg, 19.69 inHg)147 N
(15 kg, 33 lb)5,492 kPa
(56 kg/cm
2, 796 psi)5,394 kPa
(55 kg/cm2, 782 psi)
294 N
(30kg, 66 lb)8,434 kPa
(86 kg/cm
2, 1,223 psi)10,003 kPa
(102 kg/cm2, 1,450 psi)
C: RECOMMENDED BRAKE FLUID
FMVSS No. 116, fresh DOT3 or 4 brake fluid
CAUTION:
Avoid mixing brake fluid of different brands to pre-
vent the fluid performance from degrading.
When brake fluid is supplemented, be careful not to
allow any dust into the reservoir.
Use fresh DOT3 or 4 brake fluid when replacing or
refilling the fluid.
D: BRAKE FLUID LEVEL INDICATOR
Reserve tank with level indicator:
Residual fluid quantity at light ON
Approx. 80 cm
3(4.88 cu in)
Tank capacity
190 cm
3(11.59 cu in)
9
4-4SPECIFICATIONS AND SERVICE DATA
1. Brakes
Page 1290 of 3342
1. Front Disc Brake
1. EXCEPT 2500 cc MODEL
B4M1152A
1Caliper body
2Air bleeder screw
3Guide pin (Green)
4Pin boot
5Piston seal
6Piston
7Piston boot
8Lock pin (Yellow)
9Support
10Pad clip
11Outer shim
12Inner shim
13Pad (Outside)
14Pad (Inside)
15Disc rotor
16Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 37±5 (3.8±0.5, 27.5±3.6)
T4: 78±10 (8.0±1.0, 58±7)
10
4-4COMPONENT PARTS
1. Front Disc Brake
Page 1291 of 3342
2. 2500 cc MODEL
B4M1151A
1Caliper body
2Air bleeder screw
3Guide pin (Green)
4Pin boot
5Piston seal
6Piston
7Piston boot
8Boot ring
9Lock pin (Yellow)
10Support
11Pad clip
12Outer shim
13Inner shim
14Pad (Outside)
15Pad (Inside)
16Disc rotor
17Disc cover
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 18±5 (1.8±0.5, 13.0±3.6)
T3: 37±5 (3.8±0.5, 27.5±3.6)
T4: 78±10 (8.0±1.0, 58±7)
11
4-4COMPONENT PARTS
1. Front Disc Brake
Page 1292 of 3342
2. Rear Disc Brake
B4M0066A
1Lock pin
2Lock pin sleeve
3Lock pin boot
4Air bleeder screw
5Caliper body
6Guide pin
7Guide pin boot
8Piston seal
9Piston
10Piston boot
11Boot ring
12Support
13Shim
14Inner shim
15Inner pad
16Pad clip
17Outer pad
18Outer shim
19Shoe hold-down pin
20Cover
21Back plate
22Retainer
23Spring washer
24Parking brake lever
25Parking brake shoe
(Secondary)
26Parking brake shoe
(Primary)
27Adjusting spring
28Strut
29Strut shoe spring
30Shoe guide plate
31Secondary shoe return spring
32Primary shoe return spring
33Adjuster
34Shoe hold-down cup
35Shoe hold-down spring
36Disc rotor
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 20±4 (2.0±0.4, 14.5±2.9)
T3: 26±5 (2.7±0.5, 19.5±3.6)
T4: 52±6 (5.3±0.6, 38.3±4.3)
12
4-4COMPONENT PARTS
2. Rear Disc Brake
Page 1293 of 3342
3. Rear Drum Brake
G4M0910
1Air bleeder cap
2Air bleeder screw
3Boot
4Piston
5Cup
6Spring
7Wheel cylinder body
8Pin
9Plug
10Back plate
11Upper shoe return spring
12Retainer
13Washer
14Parking brake lever
15Brake shoe (Trailing)
16Brake shoe (Leading)
17Shoe hold-down spring
18Cup
19Adjusting lever
20Adjuster
21Lower shoe return spring
22Adjusting spring
23Drum
24Plug
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 8±1 (0.8±0.1, 5.8±0.7)
T2: 10±2 (1.0±0.2, 7.2±1.4)
T3: 52±6 (5.3±0.6, 38.3±4.3)
13
4-4COMPONENT PARTS
3. Rear Drum Brake
Page 1294 of 3342
4. Master Cylinder
1. WITHOUT TCS
B4M0067A
1Cap
2Reserve tank
3Seal
4Cylinder body
5Secondary piston
6Primary piston
7C-ring
8Level indicator ASSY
9Supply valve stopper
(With ABS)
10Gasket (With ABS)
11Reservoir stopper bolt
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 2.2±0.7
(0.225±0.075, 1.6±0.5)
T2: 14±4 (1.4±0.4, 10.1±2.9)
2. WITH TCS
B4M0613A
1Cylinder pin
2Seal
3Filter
4Cylinder body
5Spring
6Secondary piston
7Primary piston
8Stop washer A
9Bush
10Stop washer B
11C-ring
14
4-4COMPONENT PARTS
4. Master Cylinder
Page 1295 of 3342
3. RHD MODEL
B4M1199A
1Cap
2Filter
3Reservoir tank
4Bracket
5Piston retainer
6Primary piston
7Secondary piston
8Cylinder body
9Seal
10Pin
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 14±4 (1.4±0.4, 10.1±2.9)
15
4-4COMPONENT PARTS
4. Master Cylinder
Page 1296 of 3342
5. Brake Booster
1. MODELS WITH ABS AND TCS
G4M0355
1Push rod
2Return spring
3Reaction disc
4Key
5Filter
6Silencer
7Operating rod
8Poppet valve
9Valve body
10Plunger valve
11Diaphragm plate
12Valve return spring
2. MODELS WITHOUT ABS AND TCS
G4M0356
1Push rod
2Return spring
3Diaphragm plate
4Reaction disc
5Plunger valve
6Key
7Poppet valve
8Valve return spring
9Operating rod
10Silencer
11Filter
12Valve body
16
4-4COMPONENT PARTS
5. Brake Booster