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G2M0301
1) Install engine onto transmission.
(1) Position engine in engine compartment and align it
with transmission.
CAUTION:
Be careful not to damage adjacent parts or body pan-
els with crank pulley, oil pressure gauge, etc.
(2) Apply a small amount of grease to spline of main-
shaft.
G2M0299
2) Tighten bolts which hold upper side of transmission to
engine.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
G2M0297
3) Remove lifting device and wire ropes.
4) Remove garage jack.
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2. Engine
Page 610 of 3342
G2M0302
5) Install pitching stopper.
Tightening torque:
T1: 49±5 N⋅m (5.0±0.5 kg-m, 36.2±3.6 ft-lb)
T2: 57±10 N⋅m (5.8±1.0 kg-m, 42±7 ft-lb)
G2M0294
6) Install torque converter onto drive plate. (AT model)
(1) Tighten bolts which hold torque converter to drive
plate.
(2) Tighten other bolts while rotating the engine by
using ST.
ST 499977000 CRANK PULLEY WRENCH
CAUTION:
Be careful not to drop bolts into torque converter
housing.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
(3) Clog plug onto service hole.
G2M0272
7) Install canister and bracket. (2500 cc, 2200 cc FWD and
Taiwan spec. vehicles)
B2M0334
8) Install power steering pump on bracket.
(1) Install power steering pump on bracket, and tighten
bolts.
Tightening torque:
39±10 N⋅m (4.0±1.0 kg-m, 29±7 ft-lb)
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2-11SERVICE PROCEDURE
2. Engine
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B2M0340
(2) Install power steering pipe bracket on right side
intake manifold, and install spark plug codes.
G2M0286
(3) Install front side V-belt, and adjust it.
G2M0292
9) Tighten nuts which hold lower side of transmission to
engine.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
G2M0303
10) Tighten nuts which install front cushion rubber onto
crossmember.
Tightening torque:
69±15 N⋅m (7.0±1.5 kg-m, 51±11 ft-lb)
CAUTION:
Be sure to tighten front cushion rubber mounting bolts
in the innermost elliptical hole in the front crossmem-
ber.
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2-11SERVICE PROCEDURE
2. Engine
Page 612 of 3342

11) Install front exhaust pipe and center exhaust pipe.
12) Connect hoses, connectors and cables.
(1) Connect the following hoses.
Fuel delivery hose, return hose and evaporation
hose
Heater inlet and outlet hoses
Brake booster vacuum hose
(2) Connect the following connectors.
Engine ground terminal
Engine harness connectors
Front oxygen sensor connector
Rear oxygen sensor connector
Alternator connector and terminal
A/C compressor connectors (With A/C)
(3) Connect the following cables.
Accelerator cable
Cruise control cables (With cruise control)
Clutch cable
Clutch release spring
CAUTION:
After connecting each cable, adjust them.
B2M1168
13) Install air intake system.
(1) Install air cleaner element.
(2) Install air intake duct with air cleaner upper cover.
B2M0030
(3) Connect connector to mass air flow sensor.
G2M0270
14) Install A/C pressure hoses. (With A/C)
CAUTION:
Use new O-rings.
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
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2-11SERVICE PROCEDURE
2. Engine
Page 613 of 3342
B2M0307A
15) Install cooling system.
(1) Attach radiator mounting cushions to body.
G2M0220
(2) Install radiator while fitting radiator pins to cush-
ions.
B2M0320
(3) Install radiator brackets and tighten bolts.
Tightening torque:
13.7±1.5 N⋅m (1.4±0.15 kg-m, 10.1±1.1 ft-lb)
G2M0263
(4) Connect radiator fan motor connector.
G2M0267
(5) Connect radiator inlet hose.
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2-11SERVICE PROCEDURE
2. Engine
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B2M0016A
(6) Connect radiator outlet hose.
(7) Connect ATF cooler hoses. (AT model)
B2M0017
(8) Install V-belt cover.
16) Install battery in the vehicle, and connect cables.
17) Fill coolant.
18) Check ATF level and correct if necessary. (AT model)
19) Charge A/C system with refrigerant.
20) Remove front hood stay, and close front hood.
21) Take off the vehicle from lift arms.
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2-11SERVICE PROCEDURE
2. Engine
Page 615 of 3342
3. Transmission
A: REMOVAL
1. Open front hood fully, and support it with stay.
2. Disconnect battery ground terminal.
3. Remove air intake duct and chamber.
4. Disconnect connectors and cables.
5. Remove starter.
6. Remove pitching stopper.
AT model
7. Separate torque converter from drive plate.
8. Remove ATF level gauge.
9. Remove transmission connector bracket.
Hydraulic clutch model
10. Remove operating cylinder.
11. Set special tools.
12. Remove bolt which holds right upper side of transmission to
engine.
Hydraulic clutch model
13. Remove clutch damper.
14. Remove exhaust system.
Front exhaust pipe
Center exhaust pipe
Rear exhaust pipe [AWD]
AT model
15. Drain ATF to remove ATF drain plug.
16. Disconnect ATF cooler hose from pipe on transmission side,
and remove ATF level gauge guide.
AWD model
17. Remove propeller shaft.
A
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2-11SERVICE PROCEDURE
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Page 616 of 3342
A
18. Remove gear shift rod and stay from transmission.
19. Remove shift selector cable.
20. Remove bolts which install stabilizer clamp onto
crossmember.
21. Remove front drive shaft from transmission.
22. Remove nuts which hold lower side of transmission to
engine.
23. Place transmission jack under transmission.
24. Remove transmission rear crossmember.
25. Remove transmission.
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3. Transmission