1997 SUBARU LEGACY Service Repair Manual

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Page 1257 of 3342

SUBARU LEGACY 1997 Service Repair Manual C: DISASSEMBLY
B4M0142A
1Pulley

2Snap ring

3Bearing

4Oil seal

5Shaft

6Connector

7O-ring

8Spool valve
9Spring

10Front casing

11Rear cover

12Knock pin

13Seal washer

14Cam ring

Page 1258 of 3342

SUBARU LEGACY 1997 Service Repair Manual G4M0178
(2) Remove four bolts which secure rear cover.
G4M0923
(3) Remove the following parts from front casing.

1Seal washer

2Knock pin ...........................................................

Page 1259 of 3342

SUBARU LEGACY 1997 Service Repair Manual G4M0182
(2) Remove shaft using a hand press.
CAUTION:
Discard old drive shaft assembly; replace with a new
one.
Be careful not to scratch or dent casing’s surface
which serves as a seal.
G4M0183
(

Page 1260 of 3342

SUBARU LEGACY 1997 Service Repair Manual E: ASSEMBLY
1) Reassembly precautions
(1) Whenever O-rings, oil seals, and snap rings are
removed, they must be replaced with new ones.
(2) Thoroughly wash parts and allow to dry. They must
be kept fr

Page 1261 of 3342

SUBARU LEGACY 1997 Service Repair Manual G4M0186
3) Cartridge assembly
(1) Apply specified hydraulic oil to O-rings and fit them
into front casing.
(2) Install side plate to front casing.
CAUTION:
Use care not to let side plate gall.
G4M0187

Page 1262 of 3342

SUBARU LEGACY 1997 Service Repair Manual 6) Check
(1) When reassembly procedures have been
completed, turn shaft by hand to ensure it turns
smoothly. If it binds or other unusual conditions are
evident, disassemble again and check for foreig

Page 1263 of 3342

SUBARU LEGACY 1997 Service Repair Manual B4M1163A
6) Install stay to oil pump. (2500 cc model only)
Tightening torque:
15.7±2.5 N⋅m (1.6±0.25 kg-m, 11.6±1.8 ft-lb)
B4M0560
7) Install oil pump, previously assembled to oil tank, on
bracke

Page 1264 of 3342

SUBARU LEGACY 1997 Service Repair Manual 9. Power Steering Fluid
A: RECOMMENDED AIR BLEEDING AND
POWER STEERING FLUID
Recommended power steering fluid Manufacturer
ATF DEXRON II or ATF DEXRON IIEB.P.
CALTEX
CASTROL
MOBIL
SHELL
TEXACO
1) Feed

9. Power Steering Fluid
A: RECOMMENDED AIR BLEEDING AND
POWER STEERING FLUID
Recommended power steering fluid Manufacturer
ATF DEXRON II or ATF DEXRON IIEB.P.
CALTEX
CASTROL
MOBIL
SHELL
TEXACO
1) Feed the specified fluid with its level being about 5 cm
(2.0 in) lower than the mouth of tank.
2) Continue to turn steering wheel slowly from lock to lock
until bubbles stop appearing in the tank while keeping the
fluid at that level.
3) In case air is absorbed to deliver bubbles into piping
because the fluid level is lower, leave it about half an hour
and then do the step 2) all over again.
4) Start, and idle the engine.
5) Continue to turn steering wheel slowly from lock to lock
again until bubbles stop appearing in the tank while keep-
ing the fluid at that level.
It is normal that bubbles stop appearing after three times
turning of steering wheel.
6) In case bubbles do not stop appearing in the tank, leave
it about half an hour and then do the step 5) all over again.
7) Stop the engine, and take out safety stands after jack-
ing up vehicle again.
Then lower the vehicle, and idle the engine.
8) Continue to turn steering wheel from lock to lock until
bubbles stop appearing and change of the fluid level is
within 3 mm (0.12 in).
9) In case the following happens, leave it about half an
hour and then do step 8) again.
(1) The fluid level changes over 3 mm (0.12 in).
(2) Bubbles remain on the upper surface of the fluid.
(3) Grinding noise is generated from oil pump.
10) Check the fluid leakage at flare nuts after turning
steering wheel from lock to lock with engine running.
CAUTION:
Before checking, wipe off any fluid on flare nuts and
piping.
In case the fluid leaks from flare nut, it is caused by
dust (or the like) and/or damage between flare and
tapered seat in piping.
So remove the flare nut, tighten again it to the speci-
fied torque after cleaning flare and tapered seat. If flare
or tapered seat is damaged, replace it with a new one.
11) Inspect fluid level on flat and level surface with engine
“OFF”by indicator of filler cap.
80
4-3SERVICE PROCEDURE
9. Power Steering Fluid

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