1997 SUBARU LEGACY Service Repair Manual

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Page 825 of 3342

SUBARU LEGACY 1997 Service Repair Manual 9. Reduction Gear
B3M0402A
1Seal ring

2Bushing

3Reduction drive shaft

4Plug

5Ball bearing

6Reduction drive gear

7Snap ring

8Drive pinion shaft

9Reduction driven gear
10Washer

11Loc

Page 826 of 3342

SUBARU LEGACY 1997 Service Repair Manual 10. Transfer and Extension
B3M0375A
1Snap ring

2Pressure plate

3Drive plate

4Driven plate

5Thrust needle bearing

6Snap ring

7Spring retainer

8Lathe cut seal ring

9Transfer clutch pist

Page 827 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the con

G3M0854
1. Precaution
When disassembling or assembling the automatic
transmission, observe the following instructions.
1) Workshop
Provide a place that is clean and free from dust. Principally
the conventional workshop is suitable except for a dusty
place. In a workshop where grinding work, etc. which pro-
duces fine particles is done, make independent place
divided by the vinyl curtain or the equivalent.
2) Work table
The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
and it is more desirable that its surface be covered with flat
plate like iron plate which is not rusted too much.
3) Cleaning of exterior
(1) Clean the exterior surface of transmission with
steam and/or kerosene prior to disassembly, however it
should be noted that vinyl tape be placed on the air
breather or oil level gauge to prevent infiltration of the
steam into the transmission and also the cleaning job
be done away from the place of disassembly and
assembly.
(2) Partial cleaning will do, depending on the extent of
disassembly (such as when disassembly is limited to
some certain parts).
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while
inspecting the parts in accordance with the Diagnostics.
(2) During job, don’t use gloves. Don’t clean the parts
with rags: Use chamois or nylon cloth.
(3) Pay special attention to the air to be used for clean-
ing. Get the moisture and the dust rid of the air as much
as possible. Be careful not to scratch or dent any part
while checking for proper operation with an air gun.
(4) Complete the job from cleaning to completion of
assembly as continuously and speedily as possible in
order to avoid occurrence of secondary troubles
caused by dust. When stopping the job unavoidably
cover the parts with clean chamois or nylon cloth to
keep them away from any dust.
(5) Use kerosene, white gasoline or the equivalent as
washing fluid. Use always new fluid for cleaning the
automatic transmission parts and never reuse. The
used fluid is usable in disassemble and assemble work
of engine and manual transmission.
(6) Although the cleaning should be done by dipping
into the washing fluid or blowing of the pressurized
washing fluid, the dipping is more desirable. (Do not rub
with a brush.) Assemble the parts immediately after the
cleaning without exposure to the air for a while. Besides
in case of washing rubber parts, perform the job quickly
not to dip them into the washing fluid for long time.
21
3-2SERVICE PROCEDURE
1. Precaution

Page 828 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0854
(7) Apply the automatic transmission fluid (ATF) onto
the parts immediately prior to assembly, and the speci-
fied tightening torque should be observed carefully.
(8) Use vaseline if it is nec

Page 829 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0282
2. On-Car Service
A: INSPECTION
1. ATF LEVEL
1) Raise ATF temperature to 60 to 80°C (140 to 176°F)
from 40 to 60°C (104 to 140°F) (when cold) by driving a
distance of 5 to 10 km (3 to 6 mi

Page 830 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0283
2. DIFFERENTIAL GEAR OIL LEVEL
1) Ensure the vehicle is in safe condition.
NOTE:
Do not check the oil level nor add oil to the case with the
front end of the vehicle jacked-up; this will resul

Page 831 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0856
Oil pump housing
Oil pump housing (Defective casting)
O-ring on the test plugs
Checking blind plugs
Differential gear breather
G3M0857
Automatic transmission case
Transmission case (Defec

Page 832 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0859
Transmission cover
Transmission cover (Defective casting)
The point listed above should be checked for fluid leak.
Checking method is as follows:
(1) Place the vehicle in the pit, and check w

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