1997 SUBARU LEGACY Service Repair Manual

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Page 689 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0617 7) Position woodruff key in groove on the rear of driven shaft. Install 5th driven gear onto drive shaft using ST and press. ST 499277200 INSTALLER G3M0618 8) Install lock washer (42 x 53 x 2)

Page 690 of 3342

SUBARU LEGACY 1997 Service Repair Manual B3M0082A 2) Install thrust bearing (33 x 50 x 3) and needle bearing (30 x 37 x 23). Install driven shaft assembly 4. B3M0083A 3) Install drive pinion collar5, needle bearing6(25x30 x 20), adjusting

Page 691 of 3342

SUBARU LEGACY 1997 Service Repair Manual B3M0085A 3) After removing ST2, measure starting torque using torque driver. ST1 899884100 HOLDER ST3 899988608 SOCKET WRENCH (27) Starting torque: 54±25 N⋅m (5.5±2.5 kg-m, 40±18 ft-lb) G3M0606 4

Page 692 of 3342

SUBARU LEGACY 1997 Service Repair Manual 6) Recheck that starting torque is within specified range, then clinch lock nut at four positions. G3M0628 6. Drive Pinion Assembly (FWD Model) A: DISASSEMBLY 1) Loosen lock nut using ST1 and ST2. ST1

Page 693 of 3342

SUBARU LEGACY 1997 Service Repair Manual 6) Recheck that starting torque is within specified range, then clinch lock nut at four positions. G3M0628 6. Drive Pinion Assembly (FWD Model) A: DISASSEMBLY 1) Loosen lock nut using ST1 and ST2. ST1

Page 694 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0632 8) Remove 1st gear bushing, 1st driven gear thrust plate, and roller bearing (41 x 71 x 23) using ST and press. ST 498517000 REPLACER CAUTION: Replace roller bearing (41 x 71 x 23) with a new

Page 695 of 3342

SUBARU LEGACY 1997 Service Repair Manual 5) Measure outside diameter of 1st driven gear bushing to determine suitable 1st driven gear. Bushing outside diameter mm (in)1st driven gear 41.983—41.996 (1.6529—1.6534)32231AA320 41.968—41.98

Page 696 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0640 10) Install ball bearing (29 x 74 x 38) on drive pinion shaft with ST. ST 499277100 INSTALLER G3M0617 11) Position woodruff key in groove on the rear of drive pinion shaft. Install 5th driven
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