1997 SUBARU LEGACY Service Repair Manual

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Page 649 of 3342

SUBARU LEGACY 1997 Service Repair Manual 2) Bushing (each gear) Replace the bushing in the following cases: (1) When the sliding surface is damaged or abnormally worn. (2) When the inner wall is abnormally worn. 3) Gears (1) Replace gears wi

Page 650 of 3342

SUBARU LEGACY 1997 Service Repair Manual 6) Oil seal Replace the oil seal if the lip is deformed, hardened, damaged, worn, or defective in any way. 7) O-ring Replace the O-ring if the sealing face is deformed, hardened, damaged, worn, or def

Page 651 of 3342

SUBARU LEGACY 1997 Service Repair Manual 2. Transfer Case and Extension (AWD Model) A: REMOVAL B3M0041A 1) Remove transfer cover1. 2) Remove shifter fork screw 2which secures selector arm to shifter arm. 3) Remove transfer case 4with exte

Page 652 of 3342

SUBARU LEGACY 1997 Service Repair Manual B: DISASSEMBLY 1. SEPARATION OF TRANSFER CASE AND EXTENSION ASSEMBLY G3M0523 1) Separate transfer case1and extension assembly2. 2) Remove transfer driven gear 3and center differential  4as a set.

Page 653 of 3342

SUBARU LEGACY 1997 Service Repair Manual B3M0043A 4) Remove reverse check sleeve5. Disassembly procedure is as follows: (1) Using a standard screwdriver, remove snap ring A (Inner-28). NOTE: Replace snap ring with a new one if deformed or

Page 654 of 3342

SUBARU LEGACY 1997 Service Repair Manual 3. EXTENSION G3M0526 1) Remove extension cover2and shift bracket1. 2) Remove snap ring 4(Outer-30). 3) Remove transfer drive gear 5. CAUTION: Do not remove ball bearing unless replacing. 4) Remove

Page 655 of 3342

SUBARU LEGACY 1997 Service Repair Manual C: ASSEMBLY 1. EXTENSION G3M0953 Tightening torque: N⋅m (kg-m, ft-lb) T: 25±2 (2.5±0.2, 18.1±1.4) 1) Installation of ball bearing1and selection of snap ring  2(Inner-72) (1) Attach ball bearing

Page 656 of 3342

SUBARU LEGACY 1997 Service Repair Manual B3M0045A 2) Installation of transfer drive gear3 Press transfer drive gear into inner race of ball bearing. B3M0046A 3) Selection of snap ring4(Outer-30) (1) Install snap ring 4on transfer drive sh
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