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B: INSTALLATION
1. Install transmission to engine.
2. Install transmission rear crossmember.
3. Take off transmission jack.
4. Tighten nuts which hold lower side of transmission to engine.
5. Tighten bolt which holds right upper side of transmission to
engine.
AT model
6. Install torque converter to drive plate.
Hydraulic clutch model
7. Install operating cylinder.
8. Remove special tools.
9. Install pitching stopper.
10. Install front drive shafts into transmission.
11. Install stabilizer clamps onto front crossmember.
12. Install gear shift rod and stay.
B
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2-11SERVICE PROCEDURE
3. Transmission
Page 626 of 3342
B
AT model
13. Install shift selector cable to selector lever.
14. Install ATF level gauge guide, and connect ATF cooler hose
to pipe.
AWD model
15. Install propeller shaft.
16. Install exhaust system.
Heat shield cover [AWD]
Rear exhaust pipe [AWD]
Front exhaust pipe
Center exhaust pipe
Hydraulic clutch model
17. Install clutch damper.
18. Install transmission connector holder bracket.
AT model
19. Install ATF level gauge.
20. Connect connectors and cables.
21. Install starter.
22. Install air intake duct and chamber.
23. Connect battery ground cable.
24. Fill ATF. [AT]
25. Check selector lever operation. [AT]
26. Take off the vehicle from lift arm.
27. Check the vehicle on the road tester. [AT]
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2-11SERVICE PROCEDURE
3. Transmission
Page 627 of 3342
B2M0035
1) Install transmission onto engine.
(1) Gradually raise transmission with transmission
jack.
(2) Engage them at splines.
CAUTION:
Be careful not to strike mainshaft against clutch cover.
(MT model)
G2M0832
2) Install transmission rear crossmember.
MT model
Tightening torque:
T1: 69±15 N⋅m (7.0±1.5 kg-m, 51±11 ft-lb)
T2: 137±20 N⋅m (14±2 kg-m, 101±14 ft-lb)
B2M1172A
AT model
Tightening torque:
T1: 37±10 N⋅m (3.8±1.0 kg-m, 27±7 ft-lb)
T2: 69±15 N⋅m (7.0±1.5 kg-m, 51±11 ft-lb)
G2M0292
3) Take off transmission jack.
4) Tighten nuts which hold lower side of transmission to
engine.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
G2M0299
5) Tighten bolt which holds right upper side of transmis-
sion to engine.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
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2-11SERVICE PROCEDURE
3. Transmission
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G2M0294
6) Install torque converter to drive plate. (AT model)
(1) Tighten bolts which hold torque converter to drive
plate.
(2) Tighten other bolts while rotating the engine by
using ST.
ST 499977000 CRANK PULLEY WRENCH
CAUTION:
Be careful not to drop bolts into torque converter
housing.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
(3) Clog plug onto service hole.
B2M0017
(4) Install V-belt cover.
B2M1179B
7) Install operating cylinder. (Hydraulic clutch model)
Tightening torque:
37±3 N⋅m (3.8±0.3 kg-m, 27.5±2.2 ft-lb)
G2M0313
8) Remove special tools.
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2-11SERVICE PROCEDURE
3. Transmission
Page 629 of 3342
G2M0302
9) Install pitching stopper.
Tightening torque:
T1: 49±5 N⋅m (5.0±0.5 kg-m, 36.2±3.6 ft-lb)
T2: 57±10 N⋅m (5.8±1.0 kg-m, 42±7 ft-lb)
G2M0325
10) Install front drive shafts into transmission.
(1) Lift-up the vehicle.
(2) Install front drive shaft into transmission.
(3) Drive spring pin into chamfered hole of drive shaft.
CAUTION:
Always use a new spring pin.
G2M0324
(4) Install ball joints of lower arm into knuckle arm of
housing, and tighten installing bolts.
Tightening torque:
49±10 N⋅m (5.0±1.0 kg-m, 36±7 ft-lb)
G2M0323
11) Install stabilizer clamps onto front crossmember.
Tightening torque:
25±4 N⋅m (2.5±0.4 kg-m, 18.1±2.9 ft-lb)
G3M0697
12) Install gear shift rod and stay. (MT model)
(1) Install gear shift rod onto transmission.
(2) Install stay onto transmission.
(3) Install spring.
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2-11SERVICE PROCEDURE
3. Transmission
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B2M0033A
13) Install shift selector cable onto selector lever. (AT
model)
(1) Install selector cable into selector lever.
(2) Install cable bracket onto body.
NOTE:
Tighten selector cable adjusting and lock nut after check-
ing selector lever operation.
G2M0317
14) Install ATF level gauge guide, and ATF cooler hoses
onto pipe. (AT model)
G3M0023
15) Install propeller shaft. (AWD model)
(1) Install propeller shaft into transmission.
(2) Tighten bolts which install propeller shaft onto com-
panion flange of rear differential.
Tightening torque:
31±8 N⋅m (3.2±0.8 kg-m, 23.1±5.8 ft-lb)
G3M0024
(3) Install center bearing bracket on body.
Tightening torque:
52±5 N⋅m (5.3±0.5 kg-m, 38.3±3.6 ft-lb)
G2M0830
16) Install exhaust system.
(1) Install heat shield cover. (AWD model)
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3. Transmission
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G2M0382
(2) Install rear exhaust pipe to muffler. (AWD model)
Tightening torque:
48±9 N⋅m (4.9±0.9 kg-m, 35.4±6.5 ft-lb)
B2M0032
(3) Install hanger bracket on right side of transmission.
(AWD model)
G2M0290
(4) Install front exhaust pipe onto engine.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
G2M0291
(5) Install center exhaust pipe to rear exhaust pipe.
Tightening torque:
18±5 N⋅m (1.8±0.5 kg-m, 13.0±3.6 ft-lb)
B2M0313
(6) Tighten bolt which installs center exhaust pipe to
hanger bracket.
Tightening torque:
30±5 N⋅m (3.1±0.5 kg-m, 22.4±3.6 ft-lb)
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Page 632 of 3342
B2M0335
(7) Connect connector to rear oxygen sensor.
B2M1300A
17) Install clutch damper. (Hydraulic clutch model)
Tightening torque:
25±7 N⋅m (2.5±0.7 kg-m, 18.1±5.1 ft-lb)
G2M0312
18) Install transmission connector holder bracket.
B2M0031
19) Install ATF level gauge. (AT model)
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3. Transmission