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B2M0340
(3) Remove bolts which secure power steering pipe
brackets to intake manifold.
NOTE:
Do not disconnect power steering hose.
B2M0334
(4) Remove bolts which install power steering pump to
bracket.
B2M0029
(5) Place power steering pump on the right side wheel
apron.
B6M0772
14) Disconnect spark plug cords from ignition coil.
B2M1239
15) Disconnect PCV hose from intake manifold.
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2-7SERVICE PROCEDURE
4. Intake Manifold
Page 482 of 3342
B2M1241
16) Disconnect engine coolant hose from throttle body.
H2M1259A
17) Disconnect engine coolant hose1from idle air con-
trol solenoid valve.
18) Disconnect air by-pass hose
2from idle air control
solenoid valve.
B2M0342
19) Disconnect brake booster hose.
B2M1242
20) Remove EGR pipe.
G2M0370
21) Disconnect canister hoses from pipes. (2500 cc, 2200
cc FWD and Taiwan spec. vehicles)
13
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 483 of 3342
B2M0019
22) Disconnect engine harness connectors from bulkhead
harness connectors, and remove engine harness connec-
tors from bracket.
B2M0345A
23) Disconnect connectors from engine coolant tempera-
ture sensor
1and thermometer2.
B2M1243A
24) Disconnect knock sensor connector.
B2M1251A
25) Disconnect connector from camshaft position sensor.
B2M1252A
26) Disconnect connector from crankshaft position sensor.
14
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 484 of 3342
B2M1253A
27) Disconnect connector from oil pressure switch.
G2M0296
28) Disconnect fuel hoses from fuel pipes.
WARNING:
Catch fuel from hoses in a container.
B2M0159
29) Remove bolts which hold intake manifold onto cylinder
heads.
B2M0160
30) Remove intake manifold.
B2M0757A
B: DISASSEMBLY
1) Disconnect engine ground terminal from intake mani-
fold.
15
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 485 of 3342
B2M0347A
2) Disconnect connectors from throttle position sensor,
ignition coil, fuel injectors, idle air control solenoid valve,
purge control solenoid valve and EGR solenoid valve.
3) Remove engine harness from intake manifold.
1EGR solenoid valve
2Throttle position sensor
3Idle air control solenoid valve
4Purge control solenoid valve
5Harness band
H2M1247
4) Remove idle air control solenoid valve from intake
manifold.
B2M0157
5) Remove throttle body from intake manifold.
B2M0161B
6) Remove fuel pipes, etc. from intake manifold.
1Pressure regulator
2Fuel pipe ASSY
7) Remove EGR solenoid valve and purge control sole-
noid valve.
B2M0161B
C: ASSEMBLY
1) Install EGR solenoid valve and purge control solenoid
valve.
2) Assemble fuel pipes, etc. to intake manifold.
1Pressure regulator
2Fuel pipe ASSY
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2-7SERVICE PROCEDURE
4. Intake Manifold
Page 486 of 3342
B2M0157
3) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
22±2 N⋅m (2.2±0.2 kg-m, 15.9±1.4 ft-lb)
H2M1247
4) Install idle air control solenoid valve to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
6.4±0.5 N⋅m (0.65±0.05 kg-m, 4.7±0.4 ft-lb)
B2M0347A
5) Install engine harness onto intake manifold.
6) Connect connectors to throttle position sensor, ignition
coil, fuel injectors, idle air control solenoid valve, purge
control solenoid valve and EGR solenoid valve.
1EGR solenoid valve
2Throttle position sensor
3Idle air control solenoid valve
4Purge control solenoid valve
5Harness band
B2M0757A
7) Connect engine ground terminal to intake manifold.
B2M0159
D: INSTALLATION
1) Install intake manifold onto cylinder heads.
CAUTION:
Always use new gaskets.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
17
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 487 of 3342
G2M0296
2) Connect fuel hoses.
B2M1253A
3) Connect connector to oil pressure switch.
B2M1252A
4) Connect connector to crankshaft position sensor.
B2M1251A
5) Connect connector to camshaft position sensor.
B2M1243A
6) Connect knock sensor connector.
18
2-7SERVICE PROCEDURE
4. Intake Manifold
Page 488 of 3342
B2M0345A
7) Connect connectors to engine coolant temperature sen-
sor
1and thermometer2.
B2M0019
8) Install engine harness connectors to bracket, and con-
nect engine harness connectors to bulkhead connectors.
G2M0370
9) Connect canister hoses. (2500 cc, 2200 cc FWD and
Taiwan spec. vehicles)
B2M1242
10) Install EGR pipe.
Tightening torque:
34±2 N⋅m (3.5±0.2 kg-m, 25.3±1.4 ft-lb)
B2M0342
11) Connect brake booster hose.
19
2-7SERVICE PROCEDURE
4. Intake Manifold