1997 SUBARU LEGACY brake rotor

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

4-4d
[T1oo]
BRAKES
[ABS
5
.31
TYPE]

1
.
Supplemental
Restraint
System
"Airbag"
-
2
.
Pre-inspection

1
.
Supplemental
Restraint
System

"Airbag"

Airbagsystem
wiring
harness
is
routed
near
the
ABS

sensor,
ABS
control
module
and
hydraulic
control
unit
.

CAUTION
:

All
Airbag
system
wiring
harness
and
connectors
are

colored
yellow
.
Do
not
use
electrical
test
equipment
on

these
circuit
.

e
Be
careful
not
to
damage
Airbag
system
wiring
har-

ness
when
servicing
the
ABS
sensor,
ABS
control
mod-

ule
and
hydraulic
control
unit
.

2
.
Pre-inspection
Before
performing
diagnostics,
check
the
following
items

which
might
affect
ABS
problems
:

A
:
MECHANICAL
INSPECTION

1
.
POWER
SUPPLY

1)
Measure
battery
voltage
and
specific
gravity
of
electro-

lyte
.

Standard
voltage
:
12
V,
or
more

Specific
gravity
:
Above
1
.260

2)
Check
the
condition
of
the
main
and
other
fuses,
and

harnesses
and
connectors
.
Also
check
for
proper
ground-

ing
.

2
.
BRAKE
FLUID

1)
Check
brake
fluidlevel
.

2)
Check
brake
fluid
leakage
.

3
.
BRAKEDRAG

Check
brake
drag
.
<
Ref
.
to
4-4
[K100].*1
>

4
.
BRAKE
PADAND
ROTOR

Check
brake
padand
rotor
.
<
Ref
.
to
4-4
[K100].*1
>

5
.
TIRE
SPECIFICATIONS,
TIRE
WEARAND
AIR

PRESSURE

Check
tire
specifications,
tire
wear
and
air
pressure
.
<
Ref
.

to
4-2
[S1
A1
],
[S1
A2]
.*1
>

2

4-4d
[Tsis1
BRAKES
[ABS
5
.31
TYPE]

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

8100
~
F1

98
7
6543
2
3
2
11
1918
76
5141
1211
1
45678

0

0
20
Hz

Standard
outputvoltage
:
0
.12
-
1
V
(When
it
is
20Hz
.)
134M
1242A

815
1
CHECK
ABS
SENSOR
SIGNAL
.

1)
Raise
all
four
wheels
of
ground
.

2)
Turn
ignition
switch
OFF
.

3)
Connect
theoscilloscope
to
the
connector
(F1)
or
con-

nector
(B100)
.

4)
Turn
ignition
switch
ON
.

5)
Rotate
wheels
and
measure
voltage
at
specified
fre-

quency
.

NOTE
:

When
this
inspection
is
completed,
the
ABS
control
mod-

ule
sometimes
stores
the
trouble
code
29
.

Connector
&
terminal

Trouble
code
22
l
(B100)
No
.
12
(+)
-
No
.
13
(-)
:

Trouble
code
24
l
(8100)
No
.
3
(+)
-
No
.
4
(-)
:

Trouble
code
26
l
(F1)
No
.
4
(+)
-
No
.
5
(-)
:

Trouble
code
28
l
(F1)
No
.
1
(+)
-
No
.
2
(
)
:

Specifiedvoltage
:
0
.12
-
1
V
(When
it
is
20
Hz
.)

CHECK
:
Is
oscilloscope
pattern
smooth,
as
shown
in

figure?

,rss
:
Go
to
step
819
.

No
:
Go
to
step
816
.

816
CHECK

ORTONE

CONTAM
WHEELINATION
OF
ABS
SENSOR

Remove
disc
rotor
or
drum
from
hub
in
accordance
with

trouble
code
.

NECK
:
Is
the
ABS
sensor
pole
piece
orthetone

wheel
contaminated
by
dirt
or
other
foreign

matter?

ves
:
Thoroughly
remove
dirt
or
other
foreign
matter
.

No
:
Go
to
step
817
.

817
CHECK

ONE
WHEEL
.

GEOF
ABS
SENSOR
OR

CHECK
:
Are
there
broken
or
damaged
in
the
ABS

sensor
pole
piece
orthe
tone
wheel?

,res
:
Replace
ABS
sensor
or
tone
wheel
.

No
:
Go
to
step
818
.

42

BRAKES
[ABS
5
.31
TYPE]
[T8J12]
4-4d

8
.
Diagnostics
Chart
with
Trouble
Code
by
ABS
Warning
Light

5)
Rotate
wheels
and
measure
voltage
at
specified
fre-

quency
.

NOTE
:

When
this
inspection
is
completed,
the
ABS
control
mod-

ule
sometimes
stores
the
trouble
code
29
.

Connector
&
terminal
(B100)
No
.
12
(+)
-
No
.
13
(-)
(Front
RH)
:

(8100)
No
.
3
(+)
-
No
.
4
(
)
(Front
LH)
:

(F1)
No
.
4
(+)
-
No
.
5
(
)
(Rear
RH)
:

(F7)
No
.
1
(+)
-
No
.
2
(
)
(Rear
LH)
:

Specifiedvoltage
:
0.12
-
1
V
(When
it
is
20
Hz
.)

CHECK
:
Is
oscilloscopepattern
smooth,
as
shown
in

figure?

,rES
:
Go
tostep
8J13
.

No
:
Go
tostep
8,1110
.

8J10
CHECK

IOR
ONE

CONTAM

WHEEL'NATION

OF
ABS
SENSOR

Remove
disc
rotor
from
hub
.

CHECK
:
Is
the
ABS
sensor
pole
piece
or
the
tone

wheel
contaminated
by
dirt
or
other
foreign

matter?

,rES
:
Thoroughly
remove
dirt
or
other
foreign
matter
.

No
:
Go
to
step
8J11
.

8J11
CHECK
DAMAGE
OF
ABS
SENSOR
OR
TONE
WHEEL
.

CHECK
;
Are
there
broken
or
damaged
teeth
in
the

ABS
sensor
pole
piece
or
the
tone
wheel?

,rES
:
Replace
ABS
sensor
or
tone
wheel
.

No
:
Go
tostep
8
.112
.

18,11
2
1
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
:
Is
the
runout
less
than
0
.05
mm
(0
.0020
in)?

,rES
:
Go
to
step
8,1113
.

No
:
Repair
hub
.

51

BRAKES
[ABS
5
.31
TYPE]
[T10L15]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

B100
F1

1091918176151
~1
323
1~
45678

0

0
20
Hz

Standard
output
voltage
:
0
.12
-
1
V
(When
it
is
20
Hz
.)
B4M1242A

5)
Rotate
wheels
and
measure
voltage
at
specified
fre-

quency
.

NOTE
:

When
this
inspection
is
completed,
the
ABSCM&H/U

sometimes
stores
the
trouble
code
29
.

Connector
&
terminal

Trouble
code
22
I
(8100)
No
.
12
(+)
-
No
.
13
(-)
:

Trouble
code
24
I
(8100)
No
.
3
(+)
-
No
.
4
(
)
:

Trouble
code
26
I
(F1)
No
.
4
(+)
-
No
.
5
(-)
:

Trouble
code
28
l
(F1)
No
.
1
(+)
-
No
.
2
(
)
:

Specifiedvoltage
:
0
.12
-
1
V
(When
if
is
20
Hz
.)

CHECK
:
Is
oscilloscope
pattern
smooth,
as
shown
in

figure?

Go
tostep
10L16
.

No
:
Go
to
step
10L13
.

I10L13
CHECK
I
ORTONE

CONTAM

WHEEL'

NATION
OF
ABS
SENSOR

Remove
disc
rotor
or
drum
from
hub
in
accordance
with

trouble
code
.

CHECK
:
Is
the
ABS
sensor
pole
piece
orthe
tone

wheel
contaminated
by
dirt
or
other
foreign

matter?

,rES
:
Thoroughly
remove
dirt
or
other
foreign
matter
.

Go
to
step
10L1114
.

I10L14
CHECK

I
ONE
WHEEL
.

GEOF
ABS
SENSOR
OR

CHECK
;
Are
there
broken
or
damaged
in
the
ABS

sensor
pole
piece
or
the
tone
wheel?

U
:
Replace
ABS
sensor
or
tone
wheel
.

No
:
Go
to
step
10L75
.

1
10L15
I
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
:
Is
the
runout
less
than
0
.05
mm
(0
.0020
in)?

Go
tostep
10L16
.

No
:
Repair
hub
.

127

BRAKES
[ABS
5
.3i
TYPE]
[T10M12]
4-4d

10
.
Diagnostics
Chart
with
Select
Monitor

5)
Rotate
wheels
and
measure
voltage
at
specified
fre-

quency
.

NOTE
:

When
this
inspection
is
completed,
the
ABSCM&H/U

sometimes
stores
the
trouble
code
29
.

Connector
&
terminal
(8100)
No
.
12
(+)
-
No
.
13
(-)
(Front
RH)
:

(8100)
No
.
3
(+)
-
No
.
4
()
(Front
LH)
:

(F1)
No
.
4
(+)
-
No
.
5
(
)
(Rear
RH)
:

(F1)
No
.
1
(+)
-
No
.
2
(
)
(Rear
LH)
:

Specified
voltage
:
0
.12
-
1
V
(When
it
is
20
Hz
.)

CHECK
:
Is
oscilloscopepattern
smooth,
as
shown
in

figure?

Go
to
step
8M13
.

No
:
Go
to
step
8M10
.

I10M10
CHECK

I
OR
TONE

CONTAM

WHEELINATION

OF
ABS
SENSOR

Remove
disc
rotor
from
hub
.

CHECK
:
Is
the
ABS
sensor
pole
piece
or
the
tone

wheel
contaminated
by
dirt
or
other
foreign

matter?

,rES
:
Thoroughly
remove
dirt
or
other
foreign
matter
.

No
:
Go
to
step
10M11
.

10M11
CHECK

I
TONE
WHEEL
.

GE
OF
ABS
SENSOR
OR

CHECK
:
Are
there
broken
or
damaged
teeth
in
the

ABS
sensor
pole
piece
or
the
tone
wheel?

,res
:
Replace
ABS
sensor
or
tone
wheel
.

No
:
Go
to
step
10M12
.

10M12
CHECK
HUB
RUNOUT
.

Measure
hub
runout
.

CHECK
;
Is
the
runouf
less
than
0
.05
mm
(0
.0020
in)?

Go
to
step
10M13
.

No
:
Repair
hub
.

135

BRAKES
[ABS
5
.31
TYPE]
[T11A0]
4-4d

11
.
General
Diagnostics
Table

11
.
General
Diagnostics
Table

A
:
SYMPTOMSAND
PROBABLE
CAUSES

Symptom
Probable
faulty
units/parts

9
ABSCM&H/U
(solenoid
valve)
e
ABS
sensor
e
Brake
(caliper
&
piston,
pads)
Vehicle
pulls
to
either
side
.
*
Wheel
alignment
e
Tire
specifications,
tire
wear
and
air
pressures
9
Incorrect
wiringorpiping
connections
Vehicle
instability
during
braking
9Road
surface(uneven,
camber)

e
ABSCM&H/U
(solenoid
valve)
e
ABS
sensor
Vehicle
spins
.
*
Brake
(pads)
9
Tire
specifications,
tire
wear
and
air
pressures
9
Incorrect
wiring
orpiping
connections

9
ABSCM&H/U
(solenoid
valve)
Brake
(pads)
Long
braking/stopping
distance
*
Air
in
brake
line
9Tire
specifications,
tire
wear
and
air
pressures
a
Incorrect
wiringor
piping
connections

9
ABSCM&H/U
(solenoid
valve,
motor)
Wheel
locks
.
*
ABS
sensor
*
Incorrect
wiringorpiping
connections

9
ABSCM&H/U
(solenoidvalve)9
ABS
sensor
Master
cylinder
Brake
dragging
*
Brake
(caliper
8
piston)
Parking
brake
Poor
braking
*
Axle
&
wheels
Brake
pedal
play

Long
brake
pedal
stroke
9
Air
in
brake
line
Brake
pedal
play

*
Suspension
play
or
fatigue
(reduced
damping)
Vehicle
pitching
*
Incorrect
wiring
or
piping
connections
Road
surface
(uneven)

9
ABSCM&H/U
(solenoid
valve)
9
ABS
sensor

Unstable
or
uneven
braking
~
Brake
(caliper
&
piston,
pads)
~Tire
specifications,
tire
wear
and
air
pressures
e
Incorrect
wiring
orpiping
connections
*
Road
surface
(uneven)

Excessive
pedal
vibration
*
Incorrect
wiring
or
piping
connections
Road
surface
(uneven)

*
ABSCM&H/U
(mount
bushing)
Noise
from
ABSCM&H/U
*
ABS
sensor
Brake
piping

a
RBSCM&
H/U
(mount
bushing)
e
ABS
sensor

Vibration
and/or
noise
(while
*
Master
cylinder

driving
on
slippery
roads)
Noise
from
front
of
vehiclee
Brake
(caliper
&
piston,
pads,
rotor)
Brake
piping
e
Brake
booster
&
check
valve
*
Suspension
playor
fatigue

e
ABS
sensor
a
Brake
(caliper
&
piston,
pads,
rotor)
Noise
from
rear
of
vehicle
9
Parking
brake
Brake
piping
e
Suspension
playor
fatigue

209

No. Part Name Part Number Dimension mm (in) Application
1 Control piston2500 cc 31235AA000—030
13.5
0.030
0.037(0.53150.0012
0.0015), 13.50.023
0.030(0.53150.0009
0.0012),
13.50.016
0.023(0.53150.0006
0.0009), 13.50.009
0.016(0.53150.0004
0.0006)Adjusting side clear-
ance of oil pump
2200 cc 31235AA040 — 070
2 Cam ring 31241AA001 — 03117
0.010
0.017(0.66930.0004
0.0007), 170.003
0.010(0.66930.0001
0.0004),
17+0.004
0.003(0.6693+0.0002
0.0001), 17+0.011
+0.004(0.6693+0.0004
+0.0002)Adjusting side clear-
ance of oil pump
3 Vane (Oil pump) 31243AA000 — 03017
0.030
0.037(0.66930.0012
0.0015), 170.023
0.030(0.66930.0009
0.0012),
170.016
0.023(0.66930.0006
0.0009), 17+0.009
+0.016(0.6693+0.0004
+0.0006)Adjusting side clear-
ance of oil pump
4 Rotor (Oil pump) 31240AA000 — 03017
0.030
0.037(0.66930.0012
0.0015), 170.023
0.030(0.66930.0009
0.0012),
170.016
0.023(0.66930.0006
0.0009), 17+0.009
+0.016(0.6693+0.0004
+0.0006)Adjusting side clear-
ance of oil pump
5Thrust washer
(Reverse clutch)31299AA000 — 0600.7, 0.9, 1.1, 1.3, 1.5, 1.7, 1.9
(0.028, 0.035, 0.043, 0.051, 0.059, 0.067, 0.075)Adjusting end play of
reverse clutch drum
6 Bearing race 803031021 — 0270.8, 1.0, 1.2, 1.4, 1.6, 1.8, 2.0
(0.031, 0.039, 0.047, 0.055, 0.063, 0.071, 0.079)Adjusting total end
play
7 Retaining plate 31567AA350 — 4004.6, 4.8, 5.0, 5.2, 5.4, 5.6 (0.181, 0.189, 0.197, 0.205,
0.213, 0.220)Adjusting clearance
of reverse clutch
8 Retaining plate31567AA340,
31567AA190 — 2603.4, 3.6, 3.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0
(0.134, 0.142, 0.150, 0.157, 0.165, 0.173, 0.181, 0.189,
0.197)Adjusting clearance
of high clutch
9 Retaining plate31567AA010,
31567AA060 — 1104.0, 4.2, 4.4, 4.6, 4.8, 5.0, 5.2
(0.157, 0.165, 0.173, 0.181, 0.189, 0.197, 0.205)Adjusting clearance
of forward clutch
10 Retaining plate 31567AA410 — 4708.0, 8.2, 8.4, 8.6, 8.8, 9.0, 9.2
(0.315, 0.323, 0.331, 0.339, 0.346, 0.354, 0.362)Adjusting clearance
of overrunning clutch
11Retaining plate
No. 231667AA180 — 2506.5, 6.8, 7.1, 7.4, 7.7, 8.0, 8.2, 8.4
(0.256, 0.268, 0.280, 0.291, 0.303, 0.315, 0.323, 0.331)Adjusting clearance
of low and reverse
brake
12Pressure plate
(Front)31593AA151 — 1813.3, 3.7, 4.1, 4.5
(0.130, 0.146, 0.161, 0.177)Adjusting clearance
of transfer clutch
13Thrust bearing
(35x53xT)806536020,
806535030 — 070,
0903.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0
(0.150, 0.157, 0.165, 0.173, 0.181, 0.189, 0.197)Adjusting end play of
transfer clutch
14Washer
(38.1 x 50 x T)803038021 — 0230.95, 1.00, 1.05
(0.0374, 0.0394, 0.0413)Adjusting backlash
of differential bevel
gear
15 Drive pinion shim 31451AA050 — 1000.150, 0.175, 0.200, 0.225, 0.250, 0.275
(0.0059, 0.0069, 0.0079, 0.0089, 0.0098, 0.0108)Adjusting drive pin-
ion height
5
3-2SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential