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D: ASSEMBLY
B2M1220B
B2M1221A
1) Installation of valve spring and valve
(1) Coat stem of each valve with engine oil and insert
valve into valve guide.
CAUTION:
When inserting valve into valve guide, use special care
not to damage the oil seal lip.
(2) Set cylinder head on ST1.
(3) Install valve spring and retainer using ST2.
ST1 498267600 CYLINDER HEAD TABLE
ST2 499718000 VALVE SPRING REMOVER
CAUTION:
Be sure to install the valve springs with their painted
facing towards the valve spring retainer.
(4) Compress valve spring and fit valve spring retainer
key.
(5) After installing, tap valve spring retainers lightly
with wooden hammer for better seating.
2) Install valve lifter and shim.
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E: INSTALLATION
1. CYLINDER HEAD
B2M0771A
1) Install cylinder head and gaskets on cylinder block.
CAUTION:
Use new cylinder head gaskets.
G2M0771
2) Tighten cylinder head bolts.
(1) Apply a coat of engine oil to washers and bolt
threads.
(2) Tighten all bolts to 29 N⋅m (3.0 kg-m, 22 ft-lb) in
numerical sequence.
Then tighten all bolts to 69 N⋅m (7.0 kg-m, 51 ft-lb) in
numerical sequence.
(3) Back off all bolts by 180°first; back them off by 180°
again.
(4) Tighten bolts
1and2to 34 N⋅m (3.5 kg-m, 25 ft-
lb).
(5) Tighten bolts
3,4,5and6to 15 N⋅m (1.5 kg-m,
11 ft-lb).
(6) Tighten all bolts by 80 to 90°in numerical
sequence.
CAUTION:
Do not tighten bolts more than 90°.
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(7) Further tighten all bolts by 80 to 90°in numerical
sequence.
CAUTION:
Ensure that the total“re-tightening angle”[steps (6)
and (7) above] do not exceed 180°.
3) Install oil level gauge guide attaching bolt (left side
only).
2. INTAKE MANIFOLD
1) Install camshafts, rocker cover and related parts.
G2M0750
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 10±0.7 (1.0±0.07, 7.2±0.5)
T2: 20±2 (2.0±0.2, 14.5±1.4)
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2) Install camshaft sprockets, timing belt and related parts.
B2M0702
B2M0703
3) Install engine coolant pipe.
CAUTION:
Use new gaskets.
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G2M0774
4) Install intake manifold.
CAUTION:
Use new gaskets.
5) Install coolant filler tank.
6) Install crankshaft position sensor, camshaft position
sensor and knock sensor. Use dry compressed air to
remove foreign particles before installing sensors.
7) Connect each connector and/or install connector
bracket.
8) Connect hoses and tubes to cylinder block.
9) Install brackets, generator and air conditioner compres-
sor.
10) Install V-belt.
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5. Cylinder Block
A: REMOVAL
1. RELATED PARTS
1) Remove timing belt, camshaft sprockets and related
parts.
B2M0702
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2) Remove rocker cover, camshafts and related parts.
G2M0743
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3) Remove cylinder heads.
B2M0770A
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5. Cylinder Block