Page 537 of 3342
G3M0059
6) Install rear differential assembly.
G2M0384
7) Install muffler assembly.
G2M0382
8) Install heat sealed cover.
9) Install rear exhaust pipe.
G2M0340
10) Lower the vehicle, and connect connector to fuel
pump.
11) Install access hole lid.
G2M0345
4. Fuel Filler Pipe
A: REMOVAL
1) Release fuel pressure.
2) Drain fuel from fuel tank.
16
2-8SERVICE PROCEDURE
3. Fuel Tank - 4. Fuel Filler Pipe
Page 538 of 3342
G3M0059
6) Install rear differential assembly.
G2M0384
7) Install muffler assembly.
G2M0382
8) Install heat sealed cover.
9) Install rear exhaust pipe.
G2M0340
10) Lower the vehicle, and connect connector to fuel
pump.
11) Install access hole lid.
G2M0345
4. Fuel Filler Pipe
A: REMOVAL
1) Release fuel pressure.
2) Drain fuel from fuel tank.
16
2-8SERVICE PROCEDURE
3. Fuel Tank - 4. Fuel Filler Pipe
Page 539 of 3342

G2M0360
3) Remove right rear wheel.
4) Open fuel filler flap and remove filler cap.
5) Remove screws holding packing in place.
G2M0361
6) Lift-up the vehicle.
7) Remove fuel filler pipe protector.
G2M0353
8) Remove clip, and separate air vent hose from pipe.
9) Loosen clamp, and separate fuel filler hose from pipe.
1Fuel filler hose
2Air vent hose
10) Remove fuel filler pipe to under side of the vehicle.
G2M0364
B: INSTALLATION
1) Hold fuel filler flap open.
2) Set fuel saucer
1with rubber packing3, and insert fuel
filler pipe into hole from the inner side of apron.
3) Align holes in fuel filler pipe neck and set cup
2, and
tighten screws.
NOTE:
If edges of rubber packing are folded toward the inside,
straighten it with a screwdriver.
G2M0353
4) Insert fuel filler hose approximately 25 to 30 mm (0.98
to 1.18 in) over the lower end of fuel filler pipe and tighten
clamp.
1Fuel filler hose
2Air vent hose
CAUTION:
Do not allow clips to touch air vent hose and rear sus-
pension crossmember.
17
2-8SERVICE PROCEDURE
4. Fuel Filler Pipe
Page 540 of 3342
G2M0358
5) Insert air vent hose approximately 25 to 30 mm (0.98 to
1.18 in) into the lower end of air vent pipe and hold clip.
1Hose
2Clip
3Pipe
L=25—30 mm (0.98—1.18 in)
G2M0361
6) Install fuel filler pipe protector.
7) Install right rear wheel.
5. Fuel Filter
A: REMOVAL
1) Release fuel pressure.
G2M0347
2) Disconnect fuel delivery hoses from fuel filter.
3) Remove filter from holder.
B: INSPECTION
1) Check the inside of fuel filter for dirt and water sedi-
ment.
2) If it is clogged, or if replacement interval has been
reached, replace it.
3) If water is found in it, shake and expel the water from
inlet port.
18
2-8SERVICE PROCEDURE
4. Fuel Filler Pipe - 5. Fuel Filter
Page 541 of 3342
G2M0358
5) Insert air vent hose approximately 25 to 30 mm (0.98 to
1.18 in) into the lower end of air vent pipe and hold clip.
1Hose
2Clip
3Pipe
L=25—30 mm (0.98—1.18 in)
G2M0361
6) Install fuel filler pipe protector.
7) Install right rear wheel.
5. Fuel Filter
A: REMOVAL
1) Release fuel pressure.
G2M0347
2) Disconnect fuel delivery hoses from fuel filter.
3) Remove filter from holder.
B: INSPECTION
1) Check the inside of fuel filter for dirt and water sedi-
ment.
2) If it is clogged, or if replacement interval has been
reached, replace it.
3) If water is found in it, shake and expel the water from
inlet port.
18
2-8SERVICE PROCEDURE
4. Fuel Filler Pipe - 5. Fuel Filter
Page 542 of 3342
C: INSTALLATION
CAUTION:
If fuel hoses are damaged at the connecting portion,
replace it with a new one.
If clamps are badly damaged, replace with new ones.
G2M0347
1) Installation is in the reverse order of removal.
2) Tighten hose clamp screws.
Tightening torque:
1.0
+0.5
0N⋅m (0.1+0.05
0kg-m, 0.7+0.4
0ft-lb)
B2M0048A
6. Fuel Pump
A: REMOVAL
1) Release fuel pressure.
2) Disconnect fuel delivery hose
1and return hose2.
3) Disconnect jet pump hose
3. (AWD model)
G2M0343
4) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
5) Take off fuel pump from fuel tank.
19
2-8SERVICE PROCEDURE
5. Fuel Filter - 6. Fuel Pump
Page 543 of 3342
C: INSTALLATION
CAUTION:
If fuel hoses are damaged at the connecting portion,
replace it with a new one.
If clamps are badly damaged, replace with new ones.
G2M0347
1) Installation is in the reverse order of removal.
2) Tighten hose clamp screws.
Tightening torque:
1.0
+0.5
0N⋅m (0.1+0.05
0kg-m, 0.7+0.4
0ft-lb)
B2M0048A
6. Fuel Pump
A: REMOVAL
1) Release fuel pressure.
2) Disconnect fuel delivery hose
1and return hose2.
3) Disconnect jet pump hose
3. (AWD model)
G2M0343
4) Remove nuts which install fuel pump assembly onto
fuel tank.
G2M0344
5) Take off fuel pump from fuel tank.
19
2-8SERVICE PROCEDURE
5. Fuel Filter - 6. Fuel Pump
Page 544 of 3342

G2M0366
B: INSPECTION
Connect lead harness to connector terminal of fuel pump,
and apply battery power supply to check whether the pump
operate.
WARNING:
Wipe off the fuel completely.
Keep battery as far apart from fuel pump as pos-
sible.
Be sure to turn the battery supply ON and OFF on
the battery side.
Do not run fuel pump for a long time under non-load
condition.
G2M0346
C: INSTALLATION
Installation is in the reverse order of removal. Do the fol-
lowing:
(1) Always use new gaskets.
(2) Ensure sealing portion is free from fuel or foreign
particles before installation.
(3) Tighten nuts in numerical sequence shown in Fig-
ure to specified torque.
Tightening torque:
4.4±1.5 N⋅m (0.45±0.15 kg-m, 3.3±1.1 ft-lb)
B2M0048A
7. Fuel Meter Unit
A: REMOVAL
NOTE:
Fuel meter unit is built in fuel pump assembly.
1) Release fuel pressure.
2) Disconnect fuel delivery hose
1and return hose2.
3) Disconnect jet pump hose
3. (AWD model)
20
2-8SERVICE PROCEDURE
6. Fuel Pump - 7. Fuel Meter Unit