1997 SUBARU LEGACY Service Repair Manual

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Page 1705 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0421A C: DISASSEMBLY 1) Disconnect lead wire from magnetic switch. B6M0422A 2) Remove through-bolts from end frame. B6M0423A 3) Remove yoke from magnetic switch. B6M0424A 4) Remove screws securing

Page 1706 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0426A 6) Remove brush by lifting up positive (+) side brush spring using long-nose pliers. CAUTION: Be careful not to damage brush and commutator. B6M0427A 7) Remove armature from yoke. CAUTION: Be

Page 1707 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0431A 11) Take out steel ball from clutch. CAUTION: Be careful not to lose steel ball. B6M0432A 12) Remove idle gear from housing. B6M0433A 13) Remove retainer and roller from housing. CAUTION: Be

Page 1708 of 3342

SUBARU LEGACY 1997 Service Repair Manual G6M0038 2) Run-out test Check the commutator run-out and replace if it exceeds the limit. Commutator run-out: Standard 0.02 mm (0.0008 in), or less Service limit Less than 0.05 mm (0.0020 in) G6M0039

Page 1709 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0436 3. OVERRUNNING CLUTCH Inspect teeth of pinion for wear and damage. Replace if it is damaged. Rotate pinion in direction of rotation (clock- wise). It should rotate smoothly. But in opposite di

Page 1710 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0439A 5. BEARING 1) Rotate bearing by hand; no binding should exist. 2) Rotate bearing rapidly; no abnormal noise should be heard. E: ASSEMBLY Assembly is in the reverse order of disassembly proce-

Page 1711 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0472A 5) Installing end frame When assembling end frame to yoke, align notched portion of end frame with lead wire grommet. B6M0473A 6) Installing yoke When installing yoke to magnetic switch, alig

Page 1712 of 3342

SUBARU LEGACY 1997 Service Repair Manual B6M0472A 5) Installing end frame When assembling end frame to yoke, align notched portion of end frame with lead wire grommet. B6M0473A 6) Installing yoke When installing yoke to magnetic switch, alig
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