1997 SUBARU LEGACY Service Repair Manual

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Page 1065 of 3342

SUBARU LEGACY 1997 Service Repair Manual E: ASSEMBLY 1) Precautions for assembling (1) Assemble in the reverse order of disassembling. (2) Check and adjust each part during assembly. (3) Keep the shims and washers in order, so that they are

Page 1066 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M1038 (4) Turn ST1 with hand to make it seated, and tighten drive pinion nut while measuring the preload with spring balance. Select preload adjusting washer and spacer so that the specified preload

Page 1067 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0083 3) Adjusting drive pinion height Adjust drive pinion height with shim installed between rear bearing cone and the back of pinion gear. (1) Install ST1, ST2 and ST3, as shown in the figure, and

Page 1068 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0084 4) Install the selected pinion height adjusting shim on drive pinion, and press the rear bearing cone into position with ST. ST 398177700 INSTALLER G3M1039 5) Insert drive pinion1into differe

Page 1069 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M0720 9) Press-fit companion flange with ST1 and ST2. CAUTION: Be careful not to damage bearing. ST1 899874100 INSTALLER ST2 399780104 WEIGHT G3M1052 10) Install self-locking nut. Then tighten it wi

Page 1070 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M1043 B3M0134A 14) Adjusting side bearing retainer shims (1) The drive gear backlash and side bearing preload can be determined by the side bearing retainer shim thickness. (2) When replacing differ

Page 1071 of 3342

SUBARU LEGACY 1997 Service Repair Manual Example of calculation Ex. 1 A=5,B=5,C=3,D=3,G 1=4,G2=1, E = 0.10 mm, F = 0.15 mm Left side T 1=(A+C+G1�D) x 0.01 + 0.76�E =(5+3+4�3) x 0.01 + 0.76�0.10 = 0.09 + 0.76�0.10 = 0.75 mm The correct shims

Page 1072 of 3342

SUBARU LEGACY 1997 Service Repair Manual G3M1035 (3) Install the differential case assembly into differential carrier in the reverse order of disassembly. G3M1045 (4) Fit the selected shims and O-ring on side bearing retainer and install the
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