1997 SUBARU LEGACY Service Repair Manual

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Page 1161 of 3342

SUBARU LEGACY 1997 Service Repair Manual B4M0778 8) Place alignment mark on trunnion and shaft. B4M0779 9) Remove snap ring and trunnion. CAUTION: Be sure to wrap shaft splines with vinyl tape to prevent boot from scratches. 10) Remove FTJ b

Page 1162 of 3342

SUBARU LEGACY 1997 Service Repair Manual D: ASSEMBLY 1. AWD MODEL Use specified grease. UFJ/BJ side: UFJ (Front)—NTG2218 (Part No. 28093AA020) BJ (Rear)—Molylex No. 2 (Part No. 723223010) or Sunlight TB2-A DOJ side: AT model (Front and R

Page 1163 of 3342

SUBARU LEGACY 1997 Service Repair Manual B4M0227A 6) Fill 80 to 90 g (2.82 to 3.17 oz) of specified grease into the interior of DOJ outer race. 7) Apply a coat of specified grease to the cage pocket and six balls. 8) Insert six balls into th

Page 1164 of 3342

SUBARU LEGACY 1997 Service Repair Manual G4M0290 16) Tap on the clip with the punch provided at the end of ST. ST 925091000 BAND TIGHTENING TOOL CAUTION: Tap to an extent that the boot underneath is not dam- aged. 17) Cut off band with an al

Page 1165 of 3342

SUBARU LEGACY 1997 Service Repair Manual B4M0691A 5) Install boot projecting portion to UFJ groove.  1UFJ  2Large boot band  3Boot 6) Set large boot band in place. B4M0692A 7) Align the boot end of the smaller diameter with the 3rd groove

Page 1166 of 3342

SUBARU LEGACY 1997 Service Repair Manual G4M0285 11) Install DOJ inner race on shaft and fit snap ring with pliers. NOTE: Confirm that the snap ring is completely fitted in the shaft groove. B4M0228A 12) Install cage, which was previously fi

Page 1167 of 3342

SUBARU LEGACY 1997 Service Repair Manual 20) Put a band through the clip and wind twice in align- ment with band groove of boot. CAUTION: Use a new band. 21) Pinch the end of band with pliers. Hold the clip and tighten securely. NOTE: When t

Page 1168 of 3342

SUBARU LEGACY 1997 Service Repair Manual 3. FTJ CAUTION: Use specified grease. BJ side: NTG2218 (Part No. 28093AA020) FTJ side: SSG 6003 CAUTION: Be sure to wrap shaft splines with vinyl tape to prevent boot from scratches. 1) Install BJ boo
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