2005 NISSAN X-TRAIL Service Repair Manual

open bonnet gas tank size coolant capacity mirror remote start ground clearance

Page 2801 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-537
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AT

Input ShaftECS00F1Z
SEAL RING CLEARANCE
SEAL RING
*: Always check with the Parts Department for the latest parts informa

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-537
[ALL]
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AT

Input ShaftECS00F1Z
SEAL RING CLEARANCE
SEAL RING
*: Always check with the Parts Department for the latest parts information.
Reduction Pinion GearECS00F20
TURNING TORQUE
REDUCTION PINION GEAR BEARING ADJUSTING SHIMS
Input shaft seal ring clearance mm
(in)Standard 0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit 0.23 (0.0091)
Outer diameter mm (in) 1nner diameter mm (in) Width mm (in) Part number*
26 (1.024) 22.4 (0.882) 1.97 (0.078) 31525 80X02
Turning torque of reduction pinion gear N·m (kg-cm, in-lb) 0.05 - 0.39 (0.5 - 4.0, 0.43 - 3.47)
NO. Thickness mm (in) Part number NO. Thickness mm (in) Part number*
1 5.00 (0.1969) 31439-81X00 33 5.64 (0.2220) 31439-81X63
2 5.02 (0.1976) 31439-81X01 34 5.66 (0.2228) 31439-81X64
3 5.04 (0.1984) 31439-81X02 35 5.68 (0.2236) 31439-81X65
4 5.06 (0.1992) 31439-81X03 36 5.70 (0.2244) 31439-81X66
5 5.08 (0.2000) 31439-81X04 37 5.72 (0.2252) 31439-81X67
6 5.10 (0.2008) 31439-81X05 38 5.74 (0.2260) 31439-81X68
7 5.12 (0.2016) 31439-81X06 39 5.76 (0.2268) 31439-81X69
8 5.14 (0.2024) 31439-81X07 40 5.78 (0.2276) 31439-81X70
9 5.16 (0.2031) 31439-81X08 41 5.80 (0.2283) 31439-81X71
10 5.18 (0.2039) 31439-81X09 42 5.82 (0.2291) 31439-81X72
11 5.20 (0.2047) 31439-81X10 43 5.84 (0.2299) 31439-81X73
12 5.22 (0.2055) 31439-81X11 44 5.86 (0.2307) 31439-81X74
13 5.24 (0.2063) 31439-81X12 45 4.60 (0.1811) 31439-85X01
14 5.26 (0.2071) 31439-81X13 46 4.62 (0.1819) 31439-85X02
15 5.28 (0.2079) 31439-81X14 47 4.64 (0.1827) 31439-85X03
16 5.30 (0.2087) 31439-81X15 48 4.66 (0.1835) 31439-85X04
17 5.32 (0.2094) 31439-81X16 49 4.68 (0.1843) 31439 85X05
18 5.34 (0.2102) 31439-81X17 50 4.70 (0.1850) 31439 85X06
19 5.36 (0.2110) 31439-81X18 51 4.72 (0.1858) 31439 83X11
20 5.38 (0.2118) 31439-81X19 52 4.74 (0.1866) 31439 83X12
21 5.40 (0.2126) 31439-81X20 53 4.76 (0.1874) 31439 83X13
22 5.42 (0.2134) 31439-81X21 54 4.78 (0.1882) 31439 83X14
23 5.44 (0.2142) 31439-81X22 55 4.80 (0.1890) 31439 83X15
24 5.46 (0.2150) 31439-81X23 56 4.82 (0.1898) 31439 83X16
25 5.48 (0.2157) 31439-81X24 57 4.84 (0.1906) 31439 83X17
26 5.50 (0.2165) 31439-81X46 58 4.86 (0.1913) 31439 83X18
27 5.52 (0.2173) 31439-81X47 59 4.88 (0.1921) 31439 83X19
28 5.54 (0.2181) 31439-81X48 60 4.90 (0.1929) 31439 83X20
29 5.56 (0.2189) 31439-81X49 61 4.92 (0.1937) 31439 83X21
30 5.58 (0.2197) 31439-81X60 62 4.94 (0.1945) 31439 83X22
31 5.60 (0.2205) 31439-81X61 63 4.96 (0.1953) 31439 83X23
32 5.62 (0.2213) 31439-81X62 64 4.98 (0.1961) 31439 83X24

Page 2802 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual AT-538
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)

*: Always check with the Parts Department for the latest parts information.
Band ServoECS00F21
RETURN SPRING
Unit: mm (in)
*: Always check with the

Page 2803 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
AT-539
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BEARING RACE FOR ADJUSTING TOTAL END PLAY
*: Always check with the Parts Department for the latest parts information.
Rev

Page 2804 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual AT-540
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)

A/T Fluid Temperature SensorECS00F29
Remarks: Specification data are reference values.
Revolution SensorECS00F2A
Dropping ResistorECS00F2B
Monitor

Page 2805 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
A
B
TF

TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restrain

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
A
B
TF

TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice .......................................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 8
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 9
NVH Troubleshooting Chart ..................................... 9
TRANSFER OIL ........................................................ 10
Replacement .......................................................... 10
DRAINING ........................................................... 10
FILLING ............................................................... 10
Inspection ............................................................... 10
OIL LEAKAGE AND OIL LEVEL ......................... 10
ALL MODE 4X4 SYSTEM .........................................11
Power Transfer Diagram ......................................... 11
System Description ................................................. 11
ELECTRIC CONTROLLED COUPLING .............. 11
4WD CONTROL UNIT ......................................... 11
4WD MODE SWITCH ......................................... 12
4WD INDICATOR LAMP AND LOCK INDICATOR
LAMP .................................................................. 12
4WD WARNING LAMP ....................................... 12
System Diagram ..................................................... 13
COMPONENTS FUNCTION DESCRIPTION ..... 14
CAN Communication .............................................. 14
SYSTEM DESCRIPTION .................................... 14
CAN Communication Unit ...................................... 14
TYPE 1/TYPE 2 .................................................. 15
TYPE 3 ................................................................ 16
TYPE 4/TYPE 5 .................................................. 17
TYPE 6 ................................................................ 18
TROUBLE DIAGNOSIS ............................................ 20
Fail-Safe Function .................................................. 20
How to Perform Trouble Diagnosis ........................ 20BASIC CONCEPT ............................................... 20
Location of Electrical Parts ..................................... 21
Circuit Diagram ....................................................... 22
Wiring Diagram — 4WD — ..................................... 23
LHD MODELS ..................................................... 23
RHD MODELS .................................................... 26
Trouble Diagnosis Chart for Symptoms .................. 29
4WD Control Unit Input/Output Signal Reference
Values ..................................................................... 30
4WD CONTROL UNIT INSPECTION TABLE ..... 30
CONSULT-II Function (ALL MODE AWD/4WD) ..... 31
FUNCTION .......................................................... 31
CONSULT-II SETTING PROCEDURE ................ 31
SELF-DIAG RESULT MODE ............................... 32
DATA MONITOR MODE ...................................... 33
ACTIVE TEST MODE ......................................... 34
4WD CONTROL UNIT PART NUMBER .............. 34
TROUBLE DIAGNOSIS FOR SYSTEM .................... 35
Power Supply Circuit for 4WD Control Unit ............ 35
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 35
DIAGNOSTIC PROCEDURE .............................. 35
4WD Control Unit .................................................... 36
DIAGNOSTIC PROCEDURE .............................. 36
ABS System ........................................................... 36
DIAGNOSTIC PROCEDURE .............................. 36
4WD Solenoid ......................................................... 37
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 37
DIAGNOSTIC PROCEDURE .............................. 37
COMPONENT INSPECTION .............................. 39
4WD Actuator Relay ............................................... 40
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 40
DIAGNOSTIC PROCEDURE .............................. 40
4WD Mode Switch .................................................. 42
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 42
DIAGNOSTIC PROCEDURE .............................. 42
COMPONENT INSPECTION .............................. 44

Page 2806 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-2 Engine Control Signal ............................................. 44
DIAGNOSTIC PROCEDURE .............................. 44
CAN Communication Line ...................................... 45
D

TF-2 Engine Control Signal ............................................. 44
DIAGNOSTIC PROCEDURE .............................. 44
CAN Communication Line ...................................... 45
DIAGNOSTIC PROCEDURE .............................. 45
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 46
4WD Indicator Lamp and LOCK Indicator Lamp Do
Not Turn ON for Approx. 1 Second When The Igni-
tion Switch Is Turned to ON .................................... 46
DIAGNOSTIC PROCEDURE .............................. 46
4WD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON .............................. 47
DIAGNOSTIC PROCEDURE .............................. 47
4WD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ................................. 48
DIAGNOSTIC PROCEDURE .............................. 48
4WD Mode Cannot Be Switched after Engine Is
Started .................................................................... 49
DIAGNOSTIC PROCEDURE .............................. 49
Heavy Tight-Corner Braking Symptom Occurs
When the Vehicle Is Driven in AUTO Mode and the
Steering Wheel Is Turned Fully to Either Side after
the Engine Is Started .............................................. 50
DIAGNOSTIC PROCEDURE .............................. 50
Vehicle Does Not Enter 4WD Mode Even Though
4WD Warning Lamp Turned to OFF ....................... 51
DIAGNOSTIC PROCEDURE .............................. 52
While Driving, 4WD Warning Lamp Flashes Rapidly
(When Flashing in Approx. 1 Minute and Then Turn-
ing OFF) ................................................................. 52
While Driving, 4WD Warning Lamp Flashes Slowly
(When Continuing to Flash until Turning Ignition
Switch OFF) ............................................................ 53
DIAGNOSTIC PROCEDURE .............................. 534WD CONTROL UNIT ............................................... 54
Removal and Installation ......................................... 54
REMOVAL ............................................................ 54
INSTALLATION .................................................... 54
SIDE OIL SEAL ......................................................... 55
Removal and Installation ......................................... 55
REMOVAL ............................................................ 55
INSTALLATION .................................................... 55
AIR BREATHER HOSE ............................................. 56
Components ............................................................ 56
Removal and Installation ......................................... 56
TRANSFER ASSEMBLY ........................................... 57
Removal and Installation ......................................... 57
COMPONENTS ................................................... 57
REMOVAL ............................................................ 57
INSTALLATION .................................................... 58
Disassembly and Assembly .................................... 59
COMPONENTS ................................................... 59
ASSEMBLY INSPECTION ................................... 60
DISASSEMBLY .................................................... 64
INSPECTION AFTER DISASSEMBLY ................ 68
SELECTING ADJUSTING SHIMS ....................... 69
ASSEMBLY .......................................................... 70
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 76
General Specifications ............................................ 76
Inspection and Adjustment ...................................... 76
PRELOAD TORQUE BEFORE DISASSEMBLY ... 76
PRELOAD TORQUE AFTER DISASSEMBLY
AND REASSEMBLY ............................................ 76
BACKLASH .......................................................... 76
COMPANION FLANGE RUNOUT ....................... 76
SELECTIVE PARTS ............................................ 76

Page 2807 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual PRECAUTIONS
TF-3
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TF

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EDS001W1
The Supplemental Restrai

Page 2808 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-4
PRECAUTIONS

Service NoticeEDS001V7
After overhaul refill the transfer with new transfer oil.
Check the oil level or replace the oil only with the vehicle parked on level ground.
During remov

TF-4
PRECAUTIONS

Service NoticeEDS001V7
After overhaul refill the transfer with new transfer oil.
Check the oil level or replace the oil only with the vehicle parked on level ground.
During removal or installation, keep inside of transfer clear of dust or dirt.
Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.
Disassembly should be done in a clean work area.
Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals, O-rings and lock nuts should be replaced any time when the transfer is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
Observe the specified torque when assembling.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transfer.
Wiring Diagrams and Trouble DiagnosisEDS001V8
When reading wiring diagrams, refer to the following:
GI-14, "How to Read Wiring Diagrams".
PG-2, "POWER SUPPLY ROUTING".
When performing trouble diagnosis, refer to the following:
GI-10, "How to Follow Trouble Diagnoses".
GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".

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