CYLINDER HEAD
EM-71
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If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (Valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure the compression pressure again.
If some cylinder has low compression pressure, pour small amount of engine oil into the spark plug hole
of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, gaskets are leaking. In such a case, replace cylinder head gas-
kets.
8. After inspection is completed, install removed parts.
9. Start engine, and confirm that engine runs smoothly.
10. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-73, "
TROUBLE DIAGNOSIS" (WITH
EURO-OBD) or EC-572, "
TROUBLE DIAGNOSIS" (WITHOUT EURO-OBD).
Removal and InstallationEBS00KNQ
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" (WITH EURO-OBD) or EC-562,
"FUEL PRESSURE RELEASE" (WITHOUT EURO-OBD).
2. Drain engine coolant and engine oil. Refer to CO-9, "
Changing Engine Coolant" and LU-8, "Changing
Engine Oil" .
3. Remove the following components and related parts.
Exhaust manifold and three way catalyst assembly; Refer to EM-25, "EXHAUST MANIFOLD AND
THREE WAY CATALYST" .
Intake manifold and fuel tube assembly (QR20DE); Refer to EM-18, "Removal and Installation
(QR20DE)" .
Intake manifold collector, intake manifold and fuel tube assembly (QR25DE); Refer to EM-21, "Removal
and Installation (QR25DE)" .
Water control valve and water control valve housing (water outlet); Refer to CO-23, "THERMOSTAT
AND WATER CONTROL VALVE" .
1. Cylinder head assembly 2. Cylinder head gasket 3. Cylinder head bolt
PBIC2185E
THERMOSTAT AND WATER CONTROL VALVE
CO-23
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THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationEBS00KOO
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-12, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Disconnect water hoses.
d. Remove heater pipe and heater hose.
e. After removing water control valve housing (water outlet) and water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Water hose 11. Heater hose 12. O-ring
13. Heater pipe 14. Water hose 15. Heater hose
PBIC3597E
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-25
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
*: Reference data
Tightening TorqueEBS00KOQ
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx. 7.1 (6-1/4)
Reservoir tank0.7 (5/8)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)*
Valve closing temperature 90°C (194°F)
Radiator mounting bracket 5.5 (0.56, 49)*
Radiator cooling fan assembly 5.5 (0.56, 49)*
Cooling fan3.43 (0.35, 30)*
Fan motor4.41 (0.45, 39)*
Water pump24.5 (2.5, 18)
Water pump housing28.0 (2.9, 21)
Water pipe28.0 (2.9, 21)
Water inlet28.0 (2.9, 21)
Water control valve housing (water outlet) 28.0 (2.9, 21)
Hater pipe28.0 (2.9, 21)
Engine coolant temperature sensor 24.5 (2.5, 18)