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ESP OFF SWITCH
BRC-121
[ESP/TCS/ABS]
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BRC
ESP OFF SWITCHPFP:25145
Removal and InstallationEFS001CQ
REMOVAL
1. Remove the instrument driver lower panel. Refer to IP-13,
"Instrument Driver Lower Panel" .
2. Push the ESP OFF switch's pawls and remove the switch from
the instrument lower driver panel.
INSTALLATION
Installation is the reverse order of removal.
SFIA2208E
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BRC-122
[ESP/TCS/ABS]
STEERING ANGLE SENSOR
STEERING ANGLE SENSORPFP:25554
Removal and InstallationEFS004HA
REMOVAL
1. Remove spiral cable assembly. Refer to SRS-33, "SPIRAL CABLE" .
2. Remove steering angle sensor from spiral cable assembly.
INSTALLATION
Install in the reverse order of removal.
NOTE:
After work, make sure to adjust neutral position of steering angle sensor. Refer to BRC-52, "
Adjustment of
Steering Angle Sensor Neutral Position" .
SFIA1404E
Page 3171 of 4555
EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
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SECTION EX
A
EX
EXHAUST SYSTEM
EXHAUST SYSTEM ................................................... 2
Checking Exhaust System ....................................... 2
Removal and Installation .......................................... 2
REMOVAL ............................................................. 3
INSTALLATION ..................................................... 3
INSPECTION AFTER INSTALLATION ................. 4SERVICE DATA AND SPECIFICATIONS (SDS) ........ 5
Tightening Torque ..................................................... 5
QR20DE AND QR25DE ........................................ 5
YD22DDTI ............................................................. 5
Page 3172 of 4555
EX-2
EXHAUST SYSTEM
EXHAUST SYSTEMPFP:20100
Checking Exhaust SystemEBS00AZ6
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
If anything is found, repair or replace damaged parts.
Removal and InstallationEBS003DN
CAUTION:
Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance and shape.
Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
Be careful not to cut your hand on the insulator edge.
QR20DE and QR25DE
SMA211A
PBIC3627E
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EXHAUST SYSTEM
EX-3
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EX
*: In regard to the notation of torque in the figure, “NEW” shows an ISO standard, “OLD” shows a conventional standard, and the mea-
surements of hexagonal width across flats are in parentheses.
YD22DDTi
*: In regard to the notation of torque in the figure, “NEW” shows an ISO standard, “OLD” shows a conventional standard, and the mea-
surements of hexagonal width across flats are in parentheses.
REMOVAL
Separate each connection as necessity.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Always replace exhaust gaskets and seal bearings with new ones when reassembling.
If insulator is badly deformed, repair or replace it. If deposits such as mud pile up on insulator,
remove them.
When installing insulator avoid large gaps or interference between insulator and each exhaust
pipe.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gas leakage.
1. Main muffler 2. Mounting rubber 3. Spring
4. Gasket 5. Three way catalyst 6. Exhaust front tube
7. Seal bearing 8. Mounting rubber bracket 9. Mounting bracket
10. Exhaust center tube
PBIC3628E
1. Main muffler 2. Mounting rubber 3. Spring
4. Ring gasket 5. Exhaust tube 6. Exhaust front tube
7. Mounting bracket 8. Mounting rubber bracket 9. Mounting bracket
10. Exhaust center tube 11. Gasket 12. Seal bearing
Page 3174 of 4555

EX-4
EXHAUST SYSTEM
Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehi-
cle side. Check each part for unusual interference, and then tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Install seal bearings at exhaust front tube and main muffler as follows.
CAUTION:
Do not mix the bolt and spring for seal bearing as the dimension is different for each seal bearing.
Exhaust Front Tube Side (QR20DE and QR25DE)
Insert seal bearing in the direction shown in the figure.
CAUTION:
Tighten mounting bolt without causing interference with
exhaust front tube flange.
Main Muffler Side (QR20DE, QR25DE and YD22DDTi)
Insert seal bearing in the direction shown in the figure.
CAUTION:
Tighten mounting bolt without causing interference with main
muffler flange.
INSPECTION AFTER INSTALLATION
With the engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
PBIC2274E
PBIC2275E
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SERVICE DATA AND SPECIFICATIONS (SDS)
EX-5
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EX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Tightening TorqueEBS00KP4
QR20DE AND QR25DE
Unit: N·m (kg-m, ft-lb)
YD22DDTI
Unit: N·m (kg-m, ft-lb) Exhaust system connections
Exhaust manifold three way catalyst assembly to exhaust
front tube Conventional bolt 49.0 (5.0, 36)
Exhaust front tube to three way catalyst Conventional nut 57.9 (5.9, 43)
ISO nut 45.0 (4.6, 33)
Three way catalyst to exhaust center tube Conventional nut 57.9 (5.9, 43)
ISO nut 45.0 (4.6, 33)
Exhaust center tube to main muffler Conventional bolt 49.0 (5.0, 36)
Mounting bolts and nuts14.2 (1.4, 10)
Exhaust system connections
Catalyst rear diffuser to exhaust front tube 64.7 (6.6, 48)
Exhaust front tube to exhaust tube Conventional nut 57.9 (5.9, 43)
ISO nut 45.0 (4.6, 33)
Exhaust tube to exhaust center tube Conventional nut 57.9 (5.9, 43)
ISO nut 45.0 (4.6 ,33)
Exhaust center tube to main muffler Conventional bolt 49.0 (5.0, 36)
Mounting bolts and nuts 14.2 (1.4, 10)
Page 3176 of 4555
EX-6
SERVICE DATA AND SPECIFICATIONS (SDS)