Page 2169 of 4555
M/T OIL
MT-13
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–For 4WD models
Set a O-ring on plug (for 2WD models) or gasket on filler plug (for 4WD models) and then install it to clutch
housing.
CAUTION:
Do not reuse O-ring or gasket.
Tighten plug mounting bolt (for 2WD models) or filler plug (for 4WD models) to the specified torque. Refer
to MT-22, "
Case and Housing Components" (RS5F51A) or MT-40, "Case and Housing Components"
(RS6F51A).Oil level “L” : 168.0 - 174.0 mm (6.61 - 6.85 in)
PCIB1478E
Page 2170 of 4555
MT-14
SIDE OIL SEAL
SIDE OIL SEALPFP:32113
Removal and InstallationECS008BT
REMOVAL
Clutch housing side oil seal used on 4WD vehicles is attached to transfer. Be sure to replace it
when transfer is removed.
1. Remove drive shaft from transaxle. Refer to FAX-11, "
Removal and Installation" .
2. Remove oil seal with a flat-bladed screwdriver.
CAUTION:
Be careful not to damage the case surface when removing
oil seal.
INSTALLATION
1. Using the drift, drive the oil seal straight until it protrudes from
the case end equal to dimension A shown in the figure.
CAUTION:
Apply multi-purpose grease onto oil seal lip. (For clutch
housing side of 4WD models)
Do not reuse oil seal.
2. Install all parts in the reverse order of removal and check oil
level after installation. Refer to MT-12, "
Checking M/T Oil" .
SCIA0824E
Dimension “A”
: Within 0.5 mm (0.020 in) of flush with the case.
Drift to be used:
Transaxle case side : ST30720000
Clutch housing side : ST30720000
SCIA1776E
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POSITION SWITCH
MT-15
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POSITION SWITCHPFP:32005
CheckingECS008BU
BACK-UP LAMP SWITCH
Check continuity.
PARK/NEUTRAL POSITION SWITCH
Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
SCIA5644E
Gear position Continuity
Neutral Yes
Except neutral No
Page 2172 of 4555
MT-16
CONTROL LINKAGE
CONTROL LINKAGEPFP:34103
Components of Control Device and CableECS008BV
1. Control lever knob 2. Select cable 3. Shift cable
4. Lock plate (shift side) 5. Lock plate (select side) 6. Clutch housing
7. Cable mounting bracket 8. Control device assembly 9. Control lever
10. Lock plate 11. Washer 12. Snap pin
13. Washer
PCIB0777E
Page 2173 of 4555
CONTROL LINKAGE
MT-17
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Removal and InstallationECS00CY6
Note the following, when removal and installation.
Shift the control lever to the neutral position for removal.
Keep in mind that the select side lock plate for securing control cable is different from the shift side lock
plate.
After assembly, make sure selector lever automatically returns to Neutral when it is moved to 1st, 2nd, or
Reverse.
Install select cable according to the following procedure.
1. Install select cable of transaxle side to control assembly.
2. Install select cable to pin on select lever part of control device
assembly.
3. Push lock part (A) of select cable all the way to the direction of
the arrow. (For 6M/T models)
4. Slide stopper part (B) all the way to lock part (A) as shown by
the arrow. (For 6M/T models)
CAUTION:
Make sure that select cable and select lever are installed
securely.
PCIB0815E
PCIB0817E
Page 2174 of 4555
MT-18
AIR BREATHER HOSE
AIR BREATHER HOSEPFP:31098
Removal and InstallationECS008BW
Refer to the figure for air breather hose removal and installation information.
QR engine models
YD engine models
CAUTION:
Make sure there are no pinched or restricted areas on air breather hose caused by bending or
winding when installing it.
Be sure to insert air breather hose into air breather tube until overlap area reaches the spool.
PCIB0778E
1. Air cleaner case 2. Transaxle assembly 3. Clip
4. Air breather hose 5. Clip 6. PCV hose
7. Resonator
PCIB0779E
1. Air cleaner case 2. Transaxle assembly 3. Clip
4. Clip 5. Air breather hose 6. Clip
7. Bracket 8. Mass air flow sensor
Page 2175 of 4555
TRANSAXLE ASSEMBLY
MT-19
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TRANSAXLE ASSEMBLYPFP:32010
Removal and InstallationECS008BX
COMPONENTS
2WD models
PCIB0866E
1. Rear engine mounting insulator 2. Rubber seat 3. Rear engine mounting bracket
4. Grommet 5. Center member 6. Transaxle assembly
7. LH engine mounting insulator 8. Stopper 9. Rubber seat
10. LH engine mounting bracket
Page 2176 of 4555

MT-20
TRANSAXLE ASSEMBLY
4WD models
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Remove air cleaner, air duct and battery. Refer to EM-16, "
Removal and Installation" (QR engine models)
or EM-142, "
Removal and Installation" (YD engine models).
3. Remove air breather hose. Refer to MT-18, "
Removal and Installation" .
4. Remove clutch operating cylinder. Refer to CL-12, "
Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure.
5. Disconnect control cable from transaxle assembly. Refer to MT-17, "
Removal and Installation" .
6. Drain gear oil. Refer to MT-12, "
DRAINING" .
7. Disconnect PNP switch, back-up lamp switch and ground harness connectors.
8. Remove exhaust front tube. Refer to EX-2, "
Removal and Installation" .
9. Remove drive shaft. Refer to FAX-11, "
FRONT DRIVE SHAFT" .
10. Remove transfer (for 4WD models). Refer to TF-57, "
Removal and Installation" .
11. Remove starter motor. Refer to SC-27, "
Removal and Installation" .
12. Support transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switches.
13. Remove center member, engine insulator and engine mount bracket. Refer to EM-81, "
ENGINE ASSEM-
BLY" (QR engine models) or EM-222, "ENGINE ASSEMBLY" (YD engine models).
14. Remove suspension members (for 4WD models). Refer to FSU-12, "
FRONT SUSPENSION MEMBER" .
15. Support engine with a jack under oil pan.
16. Remove transaxle assembly mounting bolts.
PCIB1476E
1. Center member 2. Front engine mounting insulator 3. Grommet
4. Transaxle assembly 5. Rear engine mounting bracket 6. Rear engine mounting insulator
7. LH engine mounting insulator 8. Stopper 9. LH engine mounting bracket