Page 2785 of 4555
ASSEMBLY
AT-521
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M”.
c. Measure thickness of straightedge “t”.
SCIA3663E
“J”: Distance between oil pump fitting surface of
transaxle case and needle bearing mating surface of
high clutch drum.
J = K – L
SCIA3664E
SAT378D
“M”: Distance between transaxle case fitting surface of
oil pump cover and needle bearing on oil pump cover.
“M
1 ”: Indication of gauge.
SAT379D
M = M1 – t
SAT443D
Page 2786 of 4555
AT-522
[ALL]
ASSEMBLY
3. Adjust total end play “T1 ”.
Select proper thickness of bearing race so that total end play is within specifications. Refer to AT- 5 3 8 ,
"Total End Play" .
REVERSE CLUTCH END PLAY
Measure the clearance between oil pump cover and thrust
washer for reverse clutch drum.
Select proper thickness of thrust washer so that end play is
within specification.
1. Measure dimensions “O” and “P” and then calculate dimension
“N”.
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.
c. Measure dimension “P”.
d. Calculate dimension “N”.T
1 = J – M
Total end play “T
1 ”:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
SCIA3665E
SCIA3666E
SCIA3667E
“N”: Distance between oil pump fitting surface of tran-
saxle case and thrust washer on reverse clutch drum.
N = O – P
SCIA3668E
Page 2787 of 4555
ASSEMBLY
AT-523
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
2. Measure dimensions “R” and “S” and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
3. Adjust reverse clutch end play “T
2 ”.
Select proper thickness of thrust washer so that reverse clutch end play is within specifications. Refer
to AT- 5 3 9 , "
Reverse Clutch End Play" .
Assembly (3)ECS004MH
1. Install anchor end pin and lock nut on transaxle case.
CAUTION:
Do not reuse anchor end pin.
2. Place brake band and strut on outside of reverse clutch drum.
Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
SAT384D
SAT385D
“Q”: Distance between transaxle case fitting surface
and thrust washer mating surface.
Q = R – S
SAT386D
T2 = N – Q
Reverse clutch end play:
0.61 - 1.0 mm (0.0240 - 0.039 in)
SAT196F
Page 2788 of 4555
AT-524
[ALL]
ASSEMBLY
3. Place bearing race selected in total end play adjustment step on
oil pump cover.
CAUTION:
Apply petroleum jelly to bearing race.
4. Place thrust washer selected in reverse clutch end play step on
reverse clutch drum.
CAUTION:
Apply petroleum jelly to thrust washer.
5. Install oil pump assembly and gasket on transaxle case.
CAUTION:
Do not reuse gasket.
6. Tighten oil pump fixing bolts to the specified torque. Refer to AT-
416, "Components"
7. Install O-ring to input shaft assembly (high clutch drum).
CAUTION:
Apply petroleum jelly to O-ring.
Do not reuse O-ring.
8. Adjust brake band.
CAUTION:
Do not reuse anchor end pin.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. While holding anchor end pin, tighten lock nut. Refer to AT- 5 3 5 ,
"BRAKE BAND" .
SCIA3629E
SCIA2980E
SCIA2979E
: 4.9 N·m (0.50 kg-m, 43 in-lb)
SCIA4869E
Page 2789 of 4555
ASSEMBLY
AT-525
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
9. Apply compressed air to oil holes of transaxle case and check
operation of brake band.
10. Install final drive assembly on transaxle case.
11. Install differential lubricant tube on converter housing. Tighten
differential lubricant tube bolts to the specified torque. Refer to
AT- 4 1 6 , "
Components" .
12. Install O-ring on differential oil port of transaxle case.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
13. Install converter housing on transaxle case.
CAUTION:
Apply locking sealant (Locktite #518) to mating surface of
converter housing.
SAT397D
SAT228F
SAT063K
SCIA3281E
SCIA4929E
Page 2790 of 4555
AT-526
[ALL]
ASSEMBLY
Tighten converter housing bolts to the specified torque. Refer
to AT- 4 1 6 , "
Components" .
14. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
b. Install O-rings on accumulator piston. Refer to AT- 5 3 0 , "
SER-
VICE DATA AND SPECIFICATIONS (SDS)" .
CAUTION:
Do not reuse O-rings.
Apply ATF to O-rings.
c. Install accumulator pistons and return springs on transaxle case.
Refer to AT- 5 3 0 , "
SERVICE DATA AND SPECIFICATIONS
(SDS)" .
CAUTION:
Apply ATF to inner surface of transaxle case.
15. Install lip seals for band servo oil holes on transaxle case.
CAUTION:
Do not reuse lip seals.
Apply ATF to lip seals.
ATM0024D
SAT406DA
SCIA3303E
SCIA3304E
SCIA3280E
Page 2791 of 4555
ASSEMBLY
AT-527
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Install low & reverse brake tube and oil sleeve. Tighten Low &
reverse brake tube bolts to the specified torque. Refer to AT-
416, "Components" .
CAUTION:
Do not reuse oil sleeve.
Apply ATF to oil sleeve.
17. Install control valve assembly.
a. Install O-ring to terminal body.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
b. Insert manual valve into control valve assembly.
CAUTION:
Apply ATF to manual valve.
c. Set manual shaft in Neutral position.
d. Install control valve assembly on transaxle case while aligning
manual valve with manual plate.
e. Pass terminal cord assembly through transaxle case and install
terminal body on transaxle case by pushing it.
f. Install snap ring to terminal body.
CAUTION:
Do not expand snap ring excessively.
SCIA4868E
SAT005F
SAT094J
SCIA4866E
Page 2792 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual AT-528
[ALL]
ASSEMBLY
g. Tighten control valve assembly fixing bolts A , B and C to the specified torque. Refer to AT- 4 1 6 , "Compo-
nents" .
Bolt length, number and location:
CAUTION:
Do not NISSAN X-TRAIL 2005 Service Repair Manual AT-528
[ALL]
ASSEMBLY
g. Tighten control valve assembly fixing bolts A , B and C to the specified torque. Refer to AT- 4 1 6 , "Compo-
nents" .
Bolt length, number and location:
CAUTION:
Do not](/manual-img/5/57403/w960_57403-2791.png)
AT-528
[ALL]
ASSEMBLY
g. Tighten control valve assembly fixing bolts A , B and C to the specified torque. Refer to AT- 4 1 6 , "Compo-
nents" .
Bolt length, number and location:
CAUTION:
Do not reuse idler gear bearing.
Apply ATF to idler gear bearing.
18. Install PNP switch.
a. Set manual shaft in “P” position.
b. Temporarily install PNP switch on manual shaft.
c. Move manual shaft to “N” position.
d. Use a 3 mm (0.12 in) pin for this adjustment.
i. Insert the pin straight into the manual shaft adjustment hole.
ii. Rotate PNP switch until the pin can also be inserted straight into
hole in PNP switch.
e. Tighten PNP switch fitting bolts. Refer to AT- 4 1 6 , "
Components"
.
f. Remove pin from adjustment hole after adjusting PNP switch.
19. Install bracket on transaxle case.
20. Install O-ring on revolution sensor.
CAUTION:
Do not reuse O-ring.
Apply petroleum jelly to O-ring.
21. Install revolution sensor on transaxle case.
Bolt symbol A B C
Bolt length “ ” mm (in)
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
AAT260A
SCIA3154E
SCIA4930E