2005 NISSAN X-TRAIL Service Repair Manual

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Page 2873 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TRANSFER ASSEMBLY
TF-69
C
E
F
G
H
I
J
K
L
MA
B
TF

SELECTING ADJUSTING SHIMS
Measurement points
Gear Ring Bearing Adjusting Shim (Transfer Case Side)
1. Measure the points F, H, I, R and U shown in t

Page 2874 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-70
TRANSFER ASSEMBLY

3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01m

TF-70
TRANSFER ASSEMBLY

3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01mm (0.0004 in) written on the drive gear side face.
4. Use the formula below to calculate gear ring bearing adjusting shim (adapter case side) thickness T
2 .
5. Select the gear ring bearing adjusting shim (adapter case side).
For information on selecting an adjusting shim, refer to TF-77, "Gear ring Bearing Adjusting Shim
(Adapter Case Side)" .
CAUTION:
Only one adjusting shim can be selected.
If no adjusting shim with the calculated value is available, select the thicker and closest one.
Pinion Sleeve Shim
1. Measure the points L, N and Q shown in the measurement points.
2. Check the dimension S written on the gear end of the drive pinion.
NOTE:
The dimension S indicates the difference between the optimum engagement and the standard dimensions
in increments of 0.01 mm (0.0004 in) written on the gear end of the drive pinion.
3. Use the formula below to calculate pinion sleeve shim thickness T
3 .
4. Select the pinion sleeve shim.
For information on selecting a pinion sleeve shim, refer to TF-77, "Pinion Sleeve Shim" .
CAUTION:
Only one pinion sleeve shim can be selected.
ASSEMBLY
Transfer Case
1. Select the gear ring bearing adjusting shim (transfer case side). Refer to TF-69, "SELECTING ADJUST-
ING SHIMS" . F: Value obtained by subtracting 163.00 mm (6.42 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
H: Value obtained by subtracting 83.00 mm (3.27 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
J: Value obtained by subtracting 109.50 mm (4.31 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
K: Value obtained by subtracting 14.40 mm (0.5669 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
U: Value obtained by subtracting 89.50 mm (3.524 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
V: Value obtained by subtracting 17.00 mm (0.67 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
T
2 = (K + F - H - Z + U - J - V) × 0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
T
3 = [74.6 mm (2.937 in) + S] + N + Q - L

Page 2875 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TRANSFER ASSEMBLY
TF-71
C
E
F
G
H
I
J
K
L
MA
B
TF

2. Using the drifts, install the selected gear ring bearing adjusting
shim (transfer case side) and gear ring bearing outer race
(transfer case side

Page 2876 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-72
TRANSFER ASSEMBLY

2. Apply recommended thread locking sealant into the thread hole
for the drive gear.
a. Completely clean and degrease the drive gear back face, thread
holes, and drive gear m

Page 2877 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TRANSFER ASSEMBLY
TF-73
C
E
F
G
H
I
J
K
L
MA
B
TF

4. Using the suitable drift, drive the adapter case oil seal until it
becomes flush with the case end.
CAUTION:
When checking the total preload tor

Page 2878 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-74
TRANSFER ASSEMBLY

Pinion Sleeve Assembly
1. Select the pinion sleeve shim. Refer to TF-69, "SELECTING ADJUSTING SHIMS" .
2. Install dust cover.
3. Using the drift, install the pinion rear bear

Page 2879 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TRANSFER ASSEMBLY
TF-75
C
E
F
G
H
I
J
K
L
MA
B
TF

9. Using the drift and press in the companion flange.
10. Apply anti-corrosion oil onto threads and seat of the pinion lock
nut and adjust the pinio

Page 2880 of 4555

NISSAN X-TRAIL 2005 Service Repair Manual TF-76
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000I6
Inspection and AdjustmentEDS0004Y
PRELOAD TORQUE BEFORE DISASSEMBLY
PRELOAD

TF-76
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000I6
Inspection and AdjustmentEDS0004Y
PRELOAD TORQUE BEFORE DISASSEMBLY
PRELOAD TORQUE AFTER DISASSEMBLY AND REASSEMBLY
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Gear ring Bearing Adjusting Shim (Transfer Case Side)
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Applied model QR20DE QR25DE YD22DDTi
Transfer model TY20A
Oil capacity (Approx.) (lmp pt)0.31 (1/2)
Gear ratio0.404
Number of teeth Drive pinion 17
Drive gear 42
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P
1 )0.10 - 0.39 (0.01 - 0.04, 1 - 3)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P
1 + 0.16 - 0.22 (0.016 - 0.023, 1.4 - 1.9)
Without transfer case oil seal and adapter case oil seal P
1 + 0.06 - 0.12 (0.006 - 0.013, 0.6 - 1.1)
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P’
1 )0.40 - 0.78 (0.04 - 0.08, 4 - 6)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P’
1 + 0.45 - 0.47 (0.045 - 0.048, 3.9 - 4.1)
Without transfer case oil seal and adapter case oil seal P’
1 + 0.35 - 0.37 (0.035 - 0.038, 3.1 - 3.2)
Item Specification
Drive gear to drive pinion gear 0.13 - 0.19 (0.0051 - 0.0075)
Item Runout limit
Companion flange face 0.1 (0.004)
Inner side of the companion flange 0.1 (0.004)
Thickness Part number* Thickness Part number* Thickness Part number*
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)
1.19 (0.0469)33147 AD300
33147 AD301
33147 AD302
33147 AD303
33147 AD304
33147 AD305
33147 AD306
33147 AD307
33147 AD308
33147 AD309
33147 AD310
33147 AD311
33147 AD312
33147 AD3131.22 (0.0480)
1.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)
1.37 (0.0539)
1.40 (0.0551)
1.43 (0.0563)
1.46 (0.0575)
1.49 (0.0587)
1.52 (0.0598)
1.55 (0.0610)
1.58 (0.0622)
1.61 (0.0634)33147 AD314
33147 AD315
33147 AD316
33147 AD317
33147 AD318
33147 AD319
33147 AD320
33147 AD321
33147 AD322
33147 AD323
33147 AD324
33147 AD360
33147 AD361
33147 AD3621.64 (0.0646)
1.67 (0.0657)
1.70 (0.0669)
1.73 (0.0681)
1.76 (0.0693)
1.79 (0.0705)
1.82 (0.0717)
1.85 (0.0728)
1.88 (0.0740)
1.91 (0.0752)
1.94 (0.0764)
1.97 (0.0776)
2.00 (0.0787)
2.03 (0.0799)33147 AD363
33147 AD364
33147 AD365
33147 AD366
33147 AD367
33147 AD368
33147 AD369
33147 AD370
33147 AD371
33147 AD372
33147 AD373
33147 AD374
33147 AD375
33147 AD376

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