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![NISSAN X-TRAIL 2005 Service Repair Manual ASSEMBLY
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6. Select proper thickness of output shaft adjusting shim so that
output shaft end play (clearance between side cover and output
shaft bearing) is wit NISSAN X-TRAIL 2005 Service Repair Manual ASSEMBLY
AT-513
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6. Select proper thickness of output shaft adjusting shim so that
output shaft end play (clearance between side cover and output
shaft bearing) is wit](/manual-img/5/57403/w960_57403-2776.png)
ASSEMBLY
AT-513
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6. Select proper thickness of output shaft adjusting shim so that
output shaft end play (clearance between side cover and output
shaft bearing) is within specifications. Refer to AT- 5 3 8 , "
OUT-
PUT SHAFT ADJUSTING SHIMS" .
7. Install output shaft adjusting shim on output shaft bearing.
Assembly (2)ECS004MF
1. Apply locking sealant (Locktite #518) to transaxle case as
shown in illustration.
2. Fit the mounting part of output shaft bearing on side cover to
output shaft bearing, and after adjusting knock pin position,
install it with light taps using a soft hammer and things like that.
CAUTION:
When installing, to avoid getting damaged and deformed,
set the mounting part straight to parallel with the mounting
surface.
3. Tighten side cover fixing bolts to specified torque. Refer to AT-
416, "Components" .
CAUTION:
Do not mix bolts A and B.
Always replace bolts A as they are self-sealing bolts.Output shaft end play (A − B):
0 - 0.15 mm (0 - 0.0059 in)
SAT440D
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AAT850
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AT-514
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ASSEMBLY
4. Install thrust washer on bearing retainer.
CAUTION:
Apply petroleum jelly to thrust washer.
5. Install forward clutch assembly.
CAUTION:
Align teeth of low & reverse brake before installing.
Make sure that bearing retainer seal rings are not spread.
If forward clutch assembly is correctly seated, points 1
and 2 are at almost same level.
6. Install needle bearing.
CAUTION:
Apply petroleum jelly to needle bearing.
Be careful with the direction of needle bearing.
7. Install overrun clutch hub.
CAUTION:
Align teeth of overrun clutch before installing.
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SAT030F
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ASSEMBLY
AT-515
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8. Check operation of forward one-way clutch.
CAUTION:
Hold rear internal gear and turn forward clutch hub.
Check forward clutch hub for correct locking and unlock-
ing directions.
If not as shown in figure, check installation direction of
forward one-way clutch.
9. Install forward clutch hub and rear internal gear on transaxle
case.
CAUTION:
Align teeth of forward clutch before installing.
Make sure that three pawls of thrust washer are correctly
aligned after installing.
10. Install rear planetary carrier assembly and rear sun gear accord-
ing to the following procedures.
a. Install needle bearings on rear planetary carrier.
CAUTION:
Apply petroleum jelly to needle bearings.
Pay attention to the direction of needle bearings.
b. Install rear sun gear on rear planetary carrier.
CAUTION:
Pay attention to the direction of rear sun gear.
AAT426
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AT-516
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ASSEMBLY
c. Install rear planetary carrier (with rear sun gear) on transaxle
case.
11. Install needle bearing on front planetary carrier, then install them
together on transaxle case.
CAUTION:
Apply petroleum jelly to thrust needle bearing.
Pay attention to the direction of thrust needle bearing.
12. Install low and reverse brake piston according to the following
procedures.
a. Set and align return springs to transaxle case gutters as shown
in illustration.
b. Set and align low & reverse brake piston with retainer.
CAUTION:
Apply ATF to the surface of low & reverse brake piston and
retainer.
SAT026F
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ASSEMBLY
AT-517
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c. Install low & reverse brake piston and retainer on transaxle
case.
CAUTION:
Align bracket to specified gutter as indicated in the figure.
d. Make sure that each protrusion of low & reverse brake piston is
correctly set to corresponding return spring as follows.
Push low & reverse brake piston and retainer evenly and
confirm they move smoothly.
If they cannot move smoothly, remove low & reverse
brake piston and retainer and align return spring cor-
rectly as instructed in step “a”.
e. Push down low & reverse brake piston and retainer and install
snap ring.
13. Install low one-way clutch to front planetary carrier by turning
carrier in the direction of the arrow shown.
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AT-518
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ASSEMBLY
14. Install snap ring with flat-bladed screwdriver.
CAUTION:
Forward clutch and bearing must be correctly installed for
snap ring to fit into groove of transaxle case.
15. Install front sun gear according to the following procedures.
a. Install bearing race on front sun gear.
CAUTION:
Apply petroleum jelly to bearing race.
b. Install needle bearing on front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
Pay attention to the direction of needle bearing.
c. Install front sun gear on front planetary carrier.
16. Install high clutch hub according to the following procedures.
a. Install needle bearing on front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
Pay attention to the direction of needle bearing.
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ASSEMBLY
AT-519
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b. Install high clutch hub on front sun gear.
17. Install input shaft assembly (high clutch assembly) according to the following procedures.
a. Install needle bearing on high clutch hub.
CAUTION:
Apply petroleum jelly.
Pay attention to the direction of needle bearing.
b. Install input shaft assembly (high clutch assembly) on high
clutch hub.
c. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Apply petroleum jelly to needle bearing.
Be careful with the direction of needle bearing.
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AT-520
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ASSEMBLY
18. Install reverse clutch assembly on input shaft assembly (high
clutch drum).
Adjustment (2)ECS004MG
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
Measure the clearance between reverse clutch drum and needle
bearing for oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
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Part name Total end play Reverse clutch end play
transaxle case
Overrun clutch hub
Rear internal gear
Rear planetary carrier
Rear sun gear
Front planetary carrier
Front sun gear
High clutch hub
High clutch drum
Oil pump cover
Reverse clutch drum —
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